Miller Copilot User Manual

OM-291865 Page 40
Operator
Task
Hazard
Severity (S1, S2, S3)
Exposure (E1, E2)
Avoidance (A1, A2, A3)
Risk Category
Risk Reduction
Recommendations
Safeguards Used
Exposure (E1, E2)
Avoidance (A1, A2, A3)
Severity (S1, S2, S3)
Risk Category
Residual Risk Level
Awareness
Means.
Lockout/Tagout
Procedures
Reference Manipulator
Owner’s Manual.
Dropped
parts (unap-
plied system)
Mechanical
(impact,
cutting)
S2 E1 A1 Low
Personal
Protective
Equipment,
Administra-
tive Controls
Personal protection
equipment - Operator
training.
E1 A1 S1
Negligi-
ble
Unap-
plied
sys-
tems -
no tool-
ing
sup-
plied
by
MWA
Event recov-
ery (wire
stick, no arc,
etc.)
Mechanical
(crushing,
stabbing,
cutting)
S2 E2 A2 High
Safeguard-
ing, Adminis-
trative Con-
trols, and
Warning and
Awareness
Means.
Robot Safety Software,
Safety Precautions,
Personal Protective
Equipment, Operator
Training.
Reference Manipulator
Owner’s Manual.
E1 A1 S1
Negligi-
ble
Negligi-
ble
Event recov-
ery (wire
stick, no arc,
etc.)
Thermal
hazard
(burn)
S1 E2 Low
Administra-
tive Control,
Visual Warn-
ing and
Awareness
Means.
Safety Precautions,
Personal Protective
Equipment, Operator
Training.
Reference Section 1-2.
E1 A1 S1
Negligi-
ble
Negligi-
ble
Abnormal
condition
(process is-
sues - part
burn thru)
Thermal
hazard
(burn)
S1 E1 A2 Low
Administra-
tive Control,
Visual Warn-
ing and
Awareness
Means.
Safety Precautions,
Personal Protective
Equipment, Operator
Training.
Reference Section 1-2.
E1 A1 S1
Negligi-
ble
Negligi-
ble
Control of
hazardous
energy (in-
cluding fix-
tures,
clamps, and
other
equipment)
Stored
energy
S3 E2 A2 High
Safeguard-
ing, Adminis-
trative Con-
trols, Per-
sonal Pro-
tective
Equipment
Robot Safety Software,
Safety Precautions,
Personal Protective
Equipment, Operator
Training.
Reference Manipulator
Owner’s Manual.
E1 A1 S1
Negligi-
ble
Negligi-
ble
Changing
torch weight
or cobot
payload
Robot mo-
tion (me-
chanical
hazard -im-
pact force)
S2 E2 A1 Medium
Elimination,
Safeguard-
ing, Visual
Warning and
Awareness
Means, Ad-
ministrative
Controls
Contact Miller Welding
Automation Service to
determine safety set-
tings before changing
torch weight, Personal
Protective Equipment,
Operator Training.
E2 A1 S1 Low Low
Mainte-
nance and
repair
Maintenance
and repair
Mechanical
hazard
(tripping)
S1 E1 A1 Negligi-
ble
E1 A1 S1 Negligi-
ble
Negligi-
ble
Maintenance
and repair
Ergonomic
hazards (dif-
ficult
access)
S1 E1 A1 Negligi-
ble
E1 A1 S1 Negligi-
ble
Negligi-
ble
Equipment
cleaning
Mechanical
hazard
(tripping)
S1 E1 A1 Negligi-
ble
E1 A1 S1 Negligi-
ble
Negligi-
ble
Equipment
cleaning
Ergonomic
hazards (dif-
ficult
access)
S1 E1 A1 Negligi-
ble
E1 A1 S1 Negligi-
ble
Negligi-
ble

Miller Copilot Specifications

General

Brand	Miller
Model	Copilot
Category	Welding System
Language	English