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Mold-Masters TempMaster M2 Plus Series User Manual

Mold-Masters TempMaster M2 Plus Series
315 pages
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User Manual
version 2
Original Instrucons

Table of Contents

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Mold-Masters TempMaster M2 Plus Series Specifications

General IconGeneral
Model/SeriesTempMaster M2 Plus Series
Controller TypeTemperature Controller
Control Type/AlgorithmPID Control
Temperature Accuracy±1 °C
Input Voltage100-240 VAC
CertificationsCE, UL
Communication InterfaceRS-485
Thermocouple TypesJ, K
Heater Output15A
Alarm Outputs2 relay outputs
Protection FeaturesOver-temperature protection, short circuit protection

Summary

Section 1 - Introduction

1.1 Intended Use

Defines the purpose and intended application of the M2 Plus controller.

1.7 Units of Measure and Conversion Factors

Provides a table of standard units and their conversion values.

Section 2 - Global Support

2.1 Corporate Offices

Lists global headquarters and regional offices with contact details.

2.2 International Representatives

Lists international representatives and their contact information.

Section 3 - Safety

3.1 Introduction

Emphasizes user responsibility for system integration and safety compliance.

3.2 Safety Hazards

Identifies common safety hazards associated with injection molding equipment.

3.3 Operational Hazards

Details potential hazards during the operation and maintenance of the equipment.

3.4 General Safety Symbols

Explains common safety symbols and their meanings, including warnings and cautions.

3.5 Wiring Check

Provides instructions and cautions for checking system mains and controller-to-mold wiring.

3.6 Lockout Safety

Outlines safety procedures for isolating power and preventing accidental startup during maintenance.

3.7 Electrical Lockout

Details the procedure for electrical lockout and tagout, emphasizing energy isolation.

3.10 M2 Plus Controller Safety Hazards

Highlights specific safety hazards related to the M2 Plus controller, especially electrical.

Section 4 - Overview

4.1 Specification

Lists general specifications for the M2 Plus controller, including case details and protocols.

4.4 Screen Layout and Navigation

Explains the consistent layout and navigation elements of the M2 Plus controller screens.

4.5 Choose a Screen Theme

Guides the user through selecting a screen theme for the console display.

4.13 Choose Zones

Guides users on how to select individual zones or ranges for parameter adjustments.

4.17 Modes of Operation

Explains how to access and use different operating modes like Run, Standby, and Shutdown.

4.18 The ToolStore Screen

Introduces the ToolStore screen for managing tool settings and banks.

4.19 Apps Screen

Describes the Apps screen, which provides access to various controller functions and utilities.

4.20 Settings Screen

Explains the Settings screen for configuring system and tool parameters.

4.22 Pictures Screen

Explains the Pictures screen for linking zone temperatures to physical positions on uploaded images.

4.22.3 EasyView Screen

Explains how to load and use pictures on the EasyView screen for monitoring.

4.22.5 Zoom Screen

Describes the Zoom screen for viewing Deviation and Power graphs with zone settings.

Section 5 - Setup

5.2 Create a New Tool

Guides on creating a new tool configuration, requiring Serial Port mode.

5.3 Configure the Control Cards

Explains how to configure detected control cards, set zone types, and prevent false alarms.

5.5 Configure the Parameters and Settings

Explains how to configure tool and system parameters for general use.

5.6 Set Zone Temperature

Guides on setting temperatures for single zones or multiple zones using the Range function.

5.9 Melt Leakage Detection

Explains the leakage detection system that monitors zone power usage for changes.

5.12 Import a Picture

Explains how to import images from a USB stick for use with the EasyView screen.

5.13 Setup the EasyView Screen

Guides on setting up the EasyView screen after importing a picture.

Section 6 - Operation

6.1 Switch On the Controller

Provides instructions for turning on the M2 Plus controller and console.

6.2 Switch Off The Controller

Explains the recommended procedure for safely switching off the controller.

6.3 Login or Logout

Guides on logging into and out of the controller for system access.

6.5 Control Modes for All Zones

Lists and describes the available control modes for all zones (Run, Standby, Startup, etc.).

6.7 Slave Mode

Describes Slave mode for linking a malfunctioning zone to a properly working zone.

6.11 Save a Tool

Explains the importance of saving the current tool before loading another.

6.12 Load a Tool Locally

Explains how to load a tool locally from the ToolStore, requiring Stop mode or Allow Toolload enabled.

6.16 Backup Tool Settings

Explains how backing up tools saves settings for recovery or transfer.

6.18 Sequence Tools and Settings

Explains how sequences and time columns allow users to run preset actions.

6.19 Use EasyView Screen as the Display Screen

Guides on setting up and using the EasyView screen as the main display.

6.21 Export Tool Data - Export Screen

Explains how to export tool data to a CSV file via the Export screen.

6.24 Connect Remotely - Remote Screen

Guides on connecting to the controller remotely using a VNC application.

Section 7 - User Access and Networking

7.1 User Access Screen

Describes the User Access screen for configuring user levels and permissions.

7.3 User Admin Screen

Introduces the User Admin screen for managing user details and settings.

7.4 Add New User

Guides on creating new user accounts with specific IDs, names, and passwords.

7.7 Configure a Network Connection

Guides on configuring wired or wireless network connections for the controller.

7.8 Share Files on a Network

Explains how to share files between controllers or via SmartMold over a network.

Section 8 - Maintenance

8.1 Upgrade Software

Guides on upgrading the controller software using a USB memory stick.

8.2 Check Touchscreen Alignment

Details the procedure for calibrating the touchscreen for precise alignment.

8.3 Self Diagnostic Tests

Explains how to perform diagnostic tests (fast, full, power only) on zones or the entire controller.

8.4 Interpret the Test Results

Guides on interpreting the results of diagnostic tests, including satisfactory and unsatisfactory outcomes.

8.8 Remove or Reconnect the Console

Provides instructions for safely disconnecting and reconnecting the controller console.

8.9 Service and Repair The Controller

Provides general warnings and cautions for servicing and repairing the controller.

8.10 Fuses and Overcurrent Protection

Explains the location and types of fuses and overcurrent protection in the controller.

Section 9 - Troubleshooting

9.1 Controller Card Indicators

Explains the LED indicators on controller cards for status and fault diagnosis.

9.4 Fault and Warning Messages

Lists fault and warning messages, their causes, and recommended actions.

Section 10 - Hot Runner Controller Wiring Details

10.1 Three Phase Designation - Star / Delta Option

Explains the Star/Delta option for three-phase power supply designation.

10.2 Connect the Star / Delta Option

Details how to connect the Star/Delta option by altering internal cabinet connections.

10.5 Alarm Output / Auxiliary Input

Describes the optional cabinet connector for alarm output and auxiliary input signals.

10.7 USB Port

Details the functions enabled by the USB port, such as backup and printer output.

10.9 Touchscreen Schematic

Provides a schematic diagram of the touchscreen and controller cabinet connections.

Section 11 - Water Manifolds

11.2 Installation

Provides installation guidelines for water manifolds, emphasizing proper plumbing and mounting.

11.3 Monitor Coolant Properties

Details the three coolant properties that can be monitored: temperature, flow, and pressure.

11.6 Detect and Configure Water Flow Zones

Guides on detecting and configuring analogue cards for flow and sensor channels.

11.7 Configure Water Flow Zones

Explains how to set parameters for flow zones individually and for all zones.

11.9 Set the Flow Rate

Explains how to set the flow rate for individual or multiple zones.

Section 12 - Optional Cards

12.1 16DLI - 16 Channel Digital Logic Input Card

Describes the 16 Channel Digital Logic Input card for accepting digital inputs.

12.3 WT4 12 Channel Thermocouple Card

Explains the WT4 card for J or K-type thermocouples, providing channel monitoring.

12.4 AI8 - Analogue Input Cards

Describes the AI8 analogue input cards for reading output devices like flow sensors.

Section 13 - Quad IO Options

13.1 Quad IO Screen

Introduces the Quad IO screen for configuring parameters of Quad IO cards.

13.3 Quad IO - Inputs

Lists and describes the optional inputs for the Quad IO card, such as Boost and Shutdown.

13.4 Quad IO - Outputs

Lists and describes the optional outputs for the Quad IO card, such as Cavity Alarm and Controller Ready.

13.6 Remote Tool Selection

Explains how the IO5 card enables remote tool loading via specific connectors.

Section 14 - Sequence Valve Gate Option

14.1 Introduction

Introduces the Sequence Valve Gate (SVG) card for controlling remote gates cyclically.

14.3 Setup

Outlines the parameters required for setting up SVG functionality.

14.4 Configure SVG Mode

Explains the two modes for the SVG option: Standard and Relay Output.

14.6 Configure SVG Input - Digital

Explains how to configure digital inputs for SVG functionality, enabling or disabling them.

14.7 Configure SVG Input - Analogue

Guides on configuring analogue inputs for SVG, including screw calibration.

14.8 Gate Timing Options

Explains how gate timing can be programmed using time values or screw position.

14.8.6 View or Test the SVG Sequence

Guides on previewing and testing the programmed SVG sequence.

14.8.7 Troubleshooting

Provides troubleshooting steps for gates in Manual mode, including opening and closing pins.

14.9 Relay Output Mode

Explains Relay Output mode, where high temperature alarms trigger a 24V DC signal.

14.10 External Wiring Connections

Details external wiring connections for SVG card outputs and inputs.

Section 15 - Fitlet2* Option

15.11.2 Fitlet2 - External Connections

Lists the ports available on the Fitlet2 system, including USB, HDMI, and Ethernet.

15.11.5 Fitlet2 - Connection

Guides on connecting the Fitlet2 to external devices via Ethernet cable and display.

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