Mold-Masters E-Multi EM1 User Manual

Controller User Manual
version 2
Original Instrucons

Mold-Masters E-Multi EM1 Specifications

General

Temperature Control Zones	1
Power Supply	24 VDC
Protection Class	IP20
Control Type	PID
Display	LCD
Communication Interface	RS-485

Summary

Section 3 - Safety

3.1 Introduction

3.2 Safety Hazards

Details common safety hazards associated with injection molding equipment.

3.3 Operational Hazards

Lists potential hazards during the operation of the equipment.

3.5 Wiring Check

3.6 Lockout Safety

Emphasizes procedures for safely locking out energy sources during maintenance.

3.9 E-Multi Controller Safety Hazards

Highlights specific safety hazards related to the E-Multi controller.

3.11 E-Multi Injection Unit Safety Hazards

Details potential hazards associated with the E-Multi injection unit.

3.16 Lift the E-Multi Controller

3.17 Lift the E-Multi Injection Unit

Section 5 - Installation

5.1 Introduction

5.2 Connect the Controller to the E-Multi

Details the cable connections between the controller and E-Multi.

5.4 Connect the Controller to the Molding Machine

Guides on connecting the controller to the molding machine.

Section 6 - Operation

6.2 Isolate the Controller

Describes how to safely isolate the controller from the power supply.

6.3 Switch On

6.4 Switch Off (Shutdown)

Section 7 - E-Multi Controller HMI Interface

7.1 Introduction

7.3 E-Multi Touchscreen Interface

Describes the layout and main areas of the touchscreen interface.

7.5 Overview Screen

7.6 Injection Settings Screen

Details how to adjust screw movement and transition points.

7.7 Hold Settings Screen

Explains how to adjust hold pressure settings.

7.10 Barrel Temperature Settings - Mold-Masters Screen

7.11 Integrated Hot Runner Temperature Control (Option)

7.14 Settings Screen (Supervisor Level)

7.16 Shutoff-Nozzle Settings Screen

7.18 Production Graph Screen

7.19 Software Oscilloscope

7.21 Main Settings Screen

Central access point for configuration, service, and maintenance screens.

7.22 System Settings Screen

7.31 PID Settings

Adjusts PID parameters for various control loops.

7.37 Alarms Screen

Lists triggered alarms, their status, time, and description.

7.38 Mold Data Screen

Section 8 - Maintenance

8.3 Verify Injection Pressure Oil Circuit (Preload Pressure)

8.4 Nozzle Protrusion Adjustment - Automatic Adjustment

8.5 Injection Axis Referencing

8.7 Update Software

Section 9 - Troubleshooting

9.6 Troubleshoot the Control System

Fault and Warning Messages

Lists and explains fault and warning messages.