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12V2000Gx6 series
MTU 12V2000Gx6 series User Manual
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Sensors and actuators – A-side
Item
Name
Monitoring of
1
B5.1
Oil pressure after oil filter
2
B7
Oil temperature
3
B48.1
HP fuel system pressure, A-side
4
M8.1
Fuel pump pressure, A-side
Table 4: Sensors and actuators – A-side
MS15054/03E 2018-07
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General Information
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23
TIM-ID: 0000060374 - 002
22
24
Table of Contents
Default Chapter
1
Operating Instructions
1
Table of Contents
3
1 Safety
6
Important Provisions for All Products
6
Correct Use of All Products
8
Personnel and Organizational Requirements
9
Initial Start-Up and Operation - Safety Regulations
10
Assembly, Maintenance, and Repair Work - Safety Regulations
12
Fire and Environmental Protection, Fluids and Lubricants
16
Compressed Air
17
Standards for Warning Notices in the Text and Highlighted Information
18
2 Transport
19
3 General Information
20
Engine Side and Cylinder Designations
20
Engine Overview
21
Sensors and Actuators - Overview
22
4 Technical Data
26
Product Data 12V/16V2000Gx6S, 3B, Continuous Operation, Variable Load, ICXN, Optimized Fuel Consumption
26
Product Data 12V/16V2000Gx6S, 3D, Standby Power, Fuel Stop Power, IFN, Optimized Fuel Consumption
30
Product Data 12V/16V2000Gx6S, 3F, Mains Backup Mode, Unlimited, ICXN, Optimized Fuel Consumption
34
Product Data 12V/16V2000Gx6S, 3G, Continuous Operation, Time-Limited, ICXN, Optimized Fuel Consumption
37
Product Data 12V/16V2000Gx6S, 3H, Mains Backup Mode, Special Qualification, Optimized Fuel Consumption
40
Product Data 12V/16V2000Gx6S, 3B, Continuous Operation, Variable Load, ICXN, EPA Nonroad T2 (40CFR89)
44
Product Data 12V/16V2000Gx6S, 3D, Standby Power, Fuel Stop Power, IFN, EPA Nonroad T2 (40CFR89)
48
Product Data 12V/16V2000Gx6S, 3F, Mains Backup Mode, Unlimited, ICXN, EPA Nonroad T2 (40CFR89) and EPA Stationary EMERG T2 (40CFR60)
52
Product Data 12V/16V2000Gx6S, 3G, Continuous Operation, Time-Limited, ICXN, EPA Nonroad T2 (40CFR89)
56
Product Data 12V/16V2000Gx6S, 3H, Mains Backup Mode, Special Qualification, EPA Nonroad T2 (40CFR89) and EPA Stationary EMERG T2 (40CFR60)
59
Firing Order
63
Engine - Main Dimensions
64
5 Operation
65
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
65
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
66
Engine - Starting
67
Re-Starting the Engine Following an Automatic Safety Shutdown
68
Operational Checks
69
Emission Label - Check
70
Engine Shutdown
71
Stopping the Engine
71
Emergency Engine Shutdown
72
After Stopping the Engine
73
Plant - Cleaning
74
6 Maintenance
75
Maintenance Task Reference Table [QL1] for Non-EPA Regions
75
Maintenance Task Reference Table [QL1] for EPA Regions
76
7 Troubleshooting
77
Troubleshooting 7.1 Troubleshooting
77
Engine Control Unit - ECU9 Fault Messages
80
Engine
108
Engine - Test Run
108
Engine - Barring Manually
109
Engine - Barring with Starting System
110
8 Task Description
108
Cylinder Liner
111
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
111
Cylinder Liner - Endoscopic Examination
113
Crankcase Breather
115
Crankcase Breather - Oil Mist Separator Replacement
115
Fan Drive
116
Drive Belt - Condition Check
116
Drive Belt - Tension Check
117
Drive Belt - Tension Adjustment
119
Drive Belt - Replacement
120
Valve Drive
121
Valve Clearance - Check and Adjustment
121
Adjusting Valve Clearance
122
Cylinder Head Cover - Cylinder Head Cover
124
Injector
126
Injector - Replacement
126
Injector - Removal and Installation
127
Injector Functions
132
Fuel System
133
HP Fuel Line and Pressure Pipe Neck - Replacement
133
Fuel System - Venting
136
Fuel - Draining
137
Fuel Cooler - External Contamination and Leak-Tightness Check
138
Fuel Cooler - Cleaning
139
Fuel Filter
141
Fuel Filter - Replacement
141
Fuel Prefilter - Draining
142
Fuel Prefilter (Non-Switchable) - Draining
143
Fuel Prefilter (Switchable) - Draining
145
Fuel Prefilter - Pressure Ratios
148
Fuel Prefilter (Switchable) - Low Pressure Indicator Check
149
Fuel Prefilter (Non-Switchable) - Filter Element Replacement
150
Fuel Prefilter (Switchable) - Filter Element Replacement
152
Fuel Prefilter - Venting
155
Air Filter
157
Air Filter - Replacement
157
Air Filter - Removal and Installation
158
Air Intake
159
Service Indicator - Signal Ring Position Check
159
Starting Equipment
160
Electric Starter - Overview
160
Starter - Removal
161
Starter - Installation
162
Pneumatic Starter - Overview
163
Starter - Removal
164
Starter - Installation
165
Lube Oil System, Lube Oil Circuit
166
Engine Oil Level - Check
166
Engine Oil - Change
167
Oil Filtration / Cooling
168
Engine Oil Filter - Replacement
168
Coolant Circuit, General, High-Temperature Circuit
169
Engine Coolant - Level Check
169
Engine Coolant Change
170
Engine Coolant - Draining
171
Engine Coolant - Filling
172
Engine Coolant Pump - Relief Bore Check
174
Engine Coolant - Sample Extraction and Analysis
175
Low-Temperature Circuit
176
Charge-Air Coolant - Filling
176
Charge-Air Coolant - Draining
178
Charge-Air Coolant - Change
179
Charge-Air Coolant Level - Check
180
Charge-Air Coolant Pump - Relief Bore Check
181
Intercooler - Checking Condensate Drain for Coolant Discharge and Obstructions
182
Battery-Charging Generator
183
Drive Belt - Condition Check
183
Drive Belt - Tension Check
184
Drive Belt - Tension Adjustment
186
Drive Belt - Replacement
187
Preheater
188
Preheater - Overhaul
188
Preheater - Function and Leak Check
189
Preheater - Heating Element and Housing Check
190
Preheater - Heating Element and Housing Check
193
Preheater - Heating Element and Housing Check
196
Preheater - Solenoid Switch Replacement
199
Preheater - Solenoid Switch Replacement
201
Preheater - Solenoid Switch Replacement
203
Preheater Thermostats - Replacement
205
Preheater Thermostats - Replacement
208
Preheater Thermostats - Replacement
211
Engine Mounting / Support
214
Engine Mounting - Checking Securing Screws for Firm Seating
214
Engine Mounting - Checking Condition of Resilient Mounts
215
Generator
216
Generator Mounting - Checking Condition of Resilient Mounts
216
Generator Mounting - Checking Firm Seating of Securing Screws
217
Engine Governor
218
Engine Control Unit - Overview
218
Engine Control Unit - Removal and Installation
219
Engine Governor Plug Connections - Check
220
Engine Cabling – Check
221
Wiring (General) for Engine/Gearbox/Unit
221
Accessories for (Electronic) Engine Governor / Control System
222
9 Appendix A
223
9 Appendix A List of Abbreviations
223
MTU Contact/Service Partners
225
10 Appendix B
226
Special Tools
226
Index
236
5
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MTU 12V2000Gx6 series Specifications
General
Brand
MTU
Model
12V2000Gx6 series
Category
Engine
Language
English
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