Table of Contents
1 Safety
1.1 Important provisions for all products 6
1.2 Correct use of all products 8
1.3 Personnel and organizational requirements 9
1.4 Initial start-up and operation – Safety
regulations 10
1.5 Assembly, maintenance, and repair work –
Safety regulations 12
1.6 Fire and environmental protection, fluids
and lubricants 16
1.7 Standards for warning notices in the text
and highlighted information 18
2 Transport
2.1 Transport 19
3 General Information
3.1 Engine side and cylinder designations 20
3.2 Engine overview 21
3.3 Sensors and actuators – Overview 22
4 Technical Data
4.1 Product data 12V/16V2000Gx6S, 3B,
continuous operation, variable load, ICXN,
optimized fuel consumption 26
4.2 Product data 12V/16V2000Gx6S, 3D,
standby power, fuel stop power, IFN,
optimized fuel consumption 30
4.3 Product data 12V/16V2000Gx6S, 3F, mains
backup mode, unlimited, ICXN, optimized
fuel consumption 34
4.4 Product data 12V/16V2000Gx6S, 3G,
continuous operation, time-limited, ICXN,
optimized fuel consumption 37
4.5 Product data 12V/16V2000Gx6S, 3H, mains
backup mode, special qualification,
optimized fuel consumption 40
4.6 Product data 12V/16V2000Gx6S, 3B,
continuous operation, variable load, ICXN,
EPA Nonroad T2 (40CFR89) 44
4.7 Product data 12V/16V2000Gx6S, 3D,
standby power, fuel stop power, IFN, EPA
Nonroad T2 (40CFR89) 48
4.8 Product data 12V/16V2000Gx6S, 3F, mains
backup mode, unlimited, ICXN, EPA
Nonroad T2 (40CFR89) and EPA Stationary
EMERG T2 (40CFR60)
52
4.9 Product data 12V/16V2000Gx6S, 3G,
continuous operation, time-limited, ICXN,
EPA Nonroad T2 (40CFR89) 56
4.10 Product data 12V/16V2000Gx6S, 3H, mains
backup mode, special qualification, EPA
Nonroad T2 (40CFR89) and EPA Stationary
EMERG T2 (40CFR60)
59
4.11 Firing order 63
4.12 Engine – Main dimensions 64
5 Operation
5.1 Putting the engine into operation after
extended out-of-service periods (>3 months) 65
5.2 Putting the engine into operation after
scheduled out-of-service-period 66
5.3 Engine – Starting 67
5.4 Re-starting the engine following an
automatic safety shutdown 68
5.5 Operational checks 69
5.6 Emission label – Check 70
5.7 Engine shutdown 71
5.8 Emergency engine shutdown 72
5.9 After stopping the engine 73
5.10 Plant – Cleaning 74
6 Maintenance
6.1 Maintenance task reference table [QL1] for
Non-EPA regions 75
6.2 Maintenance task reference table [QL1] for
EPA regions 76
7 Troubleshooting
7.1 Troubleshooting 77
7.2 Engine Control Unit – ECU9 fault messages 80
8 Task Description
8.1 Engine 108
8.1.1 Engine – Test run 108
8.1.2 Engine – Barring manually 109
8.1.3 Engine – Barring with starting system 110
8.2 Cylinder Liner 111
8.2.1 Cylinder liner – Instructions and comments on
endoscopic and visual examination 111
8.2.2 Cylinder liner – Endoscopic examination 113
8.3 Crankcase Breather 115
8.3.1 Crankcase breather – Oil mist separator
replacement 115
MS15054/03E 2018-07 | Table of Contents | 3
DCL-ID: 0000037216 - 007