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MULTILIFT Ultima S Flex - User Manual

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MULTILIFT Ultima Flex & Pro
3/2019
Hooklift Ultima S / SL Flex & Pro
USER AND MAINTENANCE MANUAL
114060421/US

Table of Contents

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Summary

GENERAL DESCRIPTION

CE Statement of Conformity

Details the company's ISO certifications and compliance with EC Machine Directive.

Main components

CONTROLS

Control unit, Ultima 2 GCC (Flex & Pro)

Describes the control unit for the Ultima 2GCC system with Flex & Pro features.

Control unit components and basic functions

Details the components and fundamental functions of the control unit.

Alternative function buttons

Explains the functions assigned to alternative buttons on the control unit.

Safety instructions and safety rules

Safety during use - general

Provides general safety guidelines for operating the hooklift equipment.

Ultima Mini-Radio and radio controller Safety regulations

Outlines specific safety regulations for using the mini-radio and radio controller.

Working area ground condition requirements

Specifies necessary conditions for the ground in the working area.

Working area

Defines the required space and clearance for the working area.

Safety instructions and maintenance

Container

Provides guidance on container compatibility and checks before use.

Container country specific standard dimensions

Lists standard container dimensions specific to various countries.

Loading and unloading of a container

Details the procedures and safety measures for loading/unloading containers.

Tipping

Before driving away checks

Lists essential checks to perform before driving the vehicle.

Safety facilities of the Ultima hooklift equipment

Describes built-in safety features of the hooklift equipment.

USE

Loading a container

Step-by-step guide for loading a container onto the hooklift.

Loading a short container

Specific procedure for loading containers that are shorter than standard.

Tipping a container

Detailed instructions and safety precautions for tipping a container.

Lowering the tipping device

Procedure for safely lowering the tipping device after use.

Unloading a container

Step-by-step guide for unloading a container from the hooklift.

Loading of rear heavy container

Guidance for loading containers that are heavier at the rear.

Unloading of a rear heavy container

Guidance for unloading containers that are heavier at the rear.

Loading of a front heavy container

Guidance for loading containers that are heavier at the front.

Loading container onto trailer or platform

Instructions for loading containers onto trailers or platforms.

Safety Codes

Safety codes during container loading

Lists safety codes related to starting the container loading function.

Safety codes for main cylinder movement (out)

Lists safety codes for moving main cylinders outwards.

Safety codes for main cylinder movement (in)

Lists safety codes for moving main cylinders inwards.

Safety codes for hook arm movement (front)

Lists safety codes for moving the hook arm towards the front.

Safety codes for closing locks

Lists safety codes related to closing the container locks.

Safety codes during container tipping

Lists safety codes appearing during the container tipping function.

Safety codes during lowering

Lists safety codes that appear when lowering the container.

Safety codes for main cylinder movement (out, middle frame up)

Lists safety codes for main cylinder movement with middle frame up.

Safety codes during container unloading

Lists safety codes related to starting the container unloading function.

DESIGN DESCRIPTION

Technical specifications Ultima 14 S and 16 S

Details technical specifications for Ultima 14S and 16S models.

Technical specifications Ultima 18 S and 21 S

Details technical specifications for Ultima 18S and 21S models.

Technical specifications Ultima 26 S and 30 S

Details technical specifications for Ultima 26S and 30S models.

Technical specifications Ultima 18 SL, 21 SL, 22 SL, 24 SL

Details technical specifications for Ultima 18SL, 21SL, 22SL, 24SL models.

Main components

Construction

Describes the construction and frame assembly of the hooklift.

Hydraulics

Control valve

Explains the electrically controlled directional control valves.

Hydraulic cylinders

Details the dual functional hydraulic cylinders and their movements.

Control devices

Control devices (Ultima Flex & Pro 2 GCC)

Details control device connections for Ultima Flex & Pro with 2GCC.

Control devices (Ultima Flex & Pro 2 GMR + 2 GCC)

Details control device connections for Ultima Flex & Pro with 2GMR + 2GCC.

Control devices (Ultima Flex & Pro 2 GRC)

Details control device connections for Ultima Flex & Pro with 2GRC.

Control devices (Ultima Flex & Pro 2 GRC + 2 GCC)

Details control device connections for Ultima Flex & Pro with 2GRC + 2GCC.

EQUIPMENT

Hook models

Describes different hook models and their standard operation.

Hook, pneumatic operation

Details the pneumatic operation of the hook safety lock.

Safety latch automatic opening

Explains the automatic opening feature of the safety latch.

Locking mechanisms of the hook

Tipping lock

Describes the mechanical tipping lock mechanism.

Rear frame lock

Explains the rear frame lock mechanism connecting to the auxiliary frame.

Container locks

Details the container locking mechanisms.

Outside hydraulic locks

Describes the outside hydraulic locks for securing the container.

Hydraulic body lock switch and signal light

Explains the switch and signal light operation for hydraulic body locks.

ADDITIONAL EQUIPMENTS

Fast speed option

Describes the fast speed option for quicker container handling.

Fast speed in tipping

Explains the fast speed feature specifically for tipping light loads.

Fast lowering option of tipping device

Details the feature for faster lowering of the tipping device.

Hook height stop

Describes the hook height stop feature for easier hook bar catching.

Safespeed, End-of-movement damping

Explains end-of-movement damping for smoother cylinder operation.

Safespeed+; LoadBoost

Details the adaptive speed and damping based on load weight.

SafePositioning

Short container loading (semi-automatic)

Describes semi-automatic stopping for short container loading.

Automatic Sequence Control

Enhanced automatic sequences

Automatic tipping special

Explains automatic tipping mode for closer ground tipping.

Friction relief

Protection of main cylinder

Hydraulic front locks (Ultima S)

Crane body locks (Ultima SL)

Mechanical locks (Ultima SL)

Bogie blocking

Stabilizer

Describes the stabilizer or support roller for vehicle stability.

Hydraulic or electric under-run bar

Trailer tipping device

Additional hydraulics

Explains control of auxiliary equipment via additional hydraulics.

Hydraulically adjustable hook height

Emergency operation

Mini-Radio (2 GMR)

Functions of My Mini-Radio

Lists the functions available on the Mini-Radio controller after programming.

Radio controller (2 GRC)

Functions of my radio controller

Details the functions of the radio controller after programming.

Load indicator

Indicative weighing system

Describes the system for indicating load weight with accuracy.

FutureTouch Basic Display

Indicators

Explains the meaning of the indicators shown on the basic display.

View modes

Describes the different view modes available on the display.

Vehicle view mode

Details the vehicle information displayed in the vehicle view mode.

Function button configuration mode

Explains how to configure function buttons on the display.

List of functions

Provides a list and description of available control functions.

Status LED indicators

Explains the status indications provided by the LEDs.

FutureTouch Advanced Display

User interface features

Describes the general layout and features of the user interface.

Hooklift status and position

Displays the hooklift's current status and physical position.

Weight & Load information

Shows momentary load, overload, and weight calculation results.

Control functions

Details the available hooklift control functions activated by icons.

Configuring Quick Launch Buttons

Explains how users can change assigned functions to Quick Launch Buttons.

System information

Lists system information like cycle counters and software versions.

Camera images

Describes camera selection, guidelines, and adjustment options.

Error; Information messages

Shows a list of errors and information messages from the system.

MAINTENANCE

Service Indicator

Explains the service interval notifications ('SERV' and 'SDUE').

Safety instructions for service

Provides crucial safety guidelines for performing maintenance work.

Service table (Daily)

Lists daily maintenance checks and tasks.

Service table (Weekly)

Lists weekly maintenance checks and tasks.

Service table (Monthly)

Lists monthly maintenance checks and tasks.

Service table (Annual)

Lists annual maintenance checks and tasks.

Hydraulics service

Details safety and procedures for servicing hydraulic components.

General hydraulics service notes

Provides general notes and precautions for hydraulic system maintenance.

Checking the oil level

Describes how to check the hydraulic oil level.

Checking the return filter

Explains how to check and replace the hydraulic return filter.

Checking the pressure filter

Explains how to check and clean/renew the pressure filter.

Checking the air filter

Describes how to check and maintain the air filter.

Checking the condition of the oil

Provides methods to examine hydraulic oil quality and deterioration.

Changing the hydraulic oil

Details the procedure for changing the hydraulic oil.

Hydraulic oil specifications

Lists required quality classes and viscosity for hydraulic oil.

Oil qualities

Discusses the requirements and characteristics of hydraulic oils.

Changing to biodegradable oil

Provides procedures for changing to biodegradable hydraulic oil.

Safety precautions for oil change

Outlines safety measures to be taken during hydraulic oil changes.

Environmental considerations for oil change

Specifies environmental regulations for handling used oil.

Hydraulic oil change procedure

Step-by-step procedure for changing hydraulic oil.

Safety functions check

Details how to check all safety functions of the equipment.

General inspection

Lists items to inspect during a general maintenance check.

Hook wear limits

Specifies the wear limits for the hook components.

Welding procedures

Provides guidelines and safety precautions for welding on the equipment.

Electric system maintenance

Details maintenance and repair for the electrical system.

Repairing damaged paint surface

Instructions for repairing damage to the equipment's paint surface.

Changing backlight settings (2 GCC)

Procedure for changing backlight illumination strength for 2GCC buttons.

FAULT FINDING

MULTILIFT PLC - Diagnostic Codes

Lists diagnostic codes from the MULTILIFT PLC displayed on units.

Error codes (control unit)

Details error codes displayed on the control unit.

Diagnostic codes (Faults)

Lists and explains diagnostic codes related to system faults.

Diagnostic codes (Conflicts)

Lists and explains diagnostic codes related to system conflicts.

Diagnostic codes (Diagnoses)

Lists and explains diagnostic codes related to system diagnoses.

Error codes (Control Unit Categories)

Categorizes and explains error codes for the control unit.

Ultima S; SL Flex & Pro SENSORS

LUBRICATION

Optional sensors

Lists and describes optional sensors for the hooklift system.

Lubrication points

Identifies and details the lubrication points on the hooklift.

Periodical Service

Service Card

WARRANTY CONDITIONS

To the buyer

Information and terms provided to the buyer upon purchase.

Information for the buyer;operator

Key information and instructions to be given to the buyer/operator.

Owner’s Warranty

Details the warranty terms and conditions for the product owner.

Extended Warranty Demountables

Information on extended warranty periods for structural parts.

Parts included in Extended Warranty

Lists parts covered under the extended warranty.

Limitations of Liability

Outlines limitations on the seller's liability for damages.

Conditions for Warranty Validity

Specifies the conditions that must be met for the warranty to be valid.

EC Declaration of Conformity

Formal declaration of machinery compliance with EU directives.

DELIVERY CARD

MULTILIFT Ultima S Flex Specifications

General IconGeneral
Maximum Load Capacity24000 kg
Lifting HeightVariable, depending on chassis and body
Platform LengthVariable, depending on chassis and body
Platform WidthVariable, depending on chassis and body
WeightVariable, depending on configuration
Power SourceHydraulic, powered by truck engine
Wheel TypeN/A (mounted on truck chassis)

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