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Neutronics H1301 - User Manual

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Model H1301 Recovery and Recycling System
Installation, Operation and Maintenance Manual
Neutronics Inc.
456 Creamery Way
Exton, PA 19341 USA
www.neutronicsinc.com Phone: (610)524-8800
Fax: (610)524-8807
Installation Operation and Maintenance Manual Revision-L September 2019

Table of Contents

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Neutronics H1301 Specifications

General IconGeneral
ModelH1301
CategoryIndustrial Equipment
Dimensions8.0" x 2.5" x 1.5" (20.3 x 6.4 x 3.8 cm)
Weight1.0 lb (0.45 kg)
RefrigerantCFC, HFC, HCFC, blends
Operating Temperature32° to 120°F (0° to 49°C)
Sensitivity0.1 oz/year

Summary

Unpacking and Inspection

System Warnings

General Safety Issues

General safety precautions for operating personnel and equipment.

Installation Warnings

Guidelines for safe and appropriate system installation location and environment.

Operation Warnings

Warnings and precautions for operating the system and handling agents.

Maintenance Warnings

Precautions to follow during maintenance procedures to ensure safety.

General System Description

System Component Overview

Overview of the five major component groups within the system enclosure.

System Installation

Machine Location

Guidelines for selecting an appropriate and safe location for system installation.

Pressure Relief Valve Port

Details the pressure relief valve port and its function as a safety device.

Electrical Supply

Specifications and requirements for connecting the machine to an electrical power source.

Nitrogen Vent Port

Instructions for connecting and managing the nitrogen vent port for proper operation.

Nitrogen Supply

Requirements and procedures for connecting the nitrogen gas supply for system operation.

Receiver Storage Container Connections

Procedures for connecting and preparing the storage container for recovered agent.

Source Container Connections

Steps for connecting the agent source container for recovery and recycling operations.

System Operations and Controls

Manual Overrides and System Control Description

Explains the function of front panel controls, switches, lamps, and indicators.

Initial System Start-Up Procedure

Step-by-step guide for the initial startup and priming of the machine.

Inlet Pressure Switch Function and Adjustment

Describes the role of the inlet pressure switch and how to adjust its set point.

Automatic System Operation

Details the process and requirements for operating the machine in automatic mode.

Disconnecting the Source Container When it is not Empty

Procedure for safely disconnecting a source container before processing is complete.

Receiving Container Replacement

Instructions for replacing the receiving container during operation.

System Shutdown

Procedure for safely shutting down and powering off the machine.

System Operational Description and Component Review

PLC unit Status Indicators

Describes the function and status of the PLC unit's inputs and outputs.

The Nitrogen Vent Cycle

Explains the two modes of nitrogen venting and their operational sequence.

Inlet Recovery Component Review

Details the agent recovery process, components, and flow path.

Filtration Component Review

Describes the function and flow through the system's filtration components.

Nitrogen Separation Component Review

Explains the process of separating nitrogen from the recovered agent.

Pump Out Component Review

Describes the agent pump out process.

System Maintenance Procedures

Recommended On-Hand Spare Parts Listing

Lists recommended spare parts and their corresponding Neutronics part numbers.

Recommended Maintenance Schedule

Outlines a schedule for routine maintenance tasks based on usage or time.

Moisture Filter Inspection

Procedure to inspect the moisture indicator sight glass for agent contamination.

Particulate Filter Indicator Inspection

Instructions for checking the red indicator buttons on particulate filters.

Cooling System Pressures Inspection

How to inspect and verify the high and low side pressures of the refrigeration system.

Compressor Oil Maintenance

Explains how to check and maintain the oil level in the vapor compressor.

Condenser Coil Cleaning

Procedure for cleaning the refrigeration system's condenser coil to ensure efficiency.

Moisture, Acid, and Processed Particulate Filter Element Replacement

Steps for replacing the moisture, acid, and processed particulate filter elements.

Inlet Particulate Filter Element Replacement

Procedure for replacing the inlet particulate filter element.

Heat Exchanger Evacuation

Procedure for evacuating the heat exchanger to reduce moisture and ice.

Complete Machine Evacuation

Steps for a comprehensive evacuation of the entire machine system.

Agent System Leak Test

Procedure for performing leak testing on the agent system plumbing.

Pressure Controller Adjustment and Calibration

Instructions for adjusting and calibrating the pressure controller and its loop system.

Process Temperature Controller Adjustment and Calibration

Guide for adjusting and calibrating the process temperature controller and its components.

Vapor Compressor Oil Renewal

Procedure for changing the oil in the vapor compressor.

Cooling System Controller Setting

Instructions for adjusting the set points of the cooling system controller.

Inlet Vacuum Switch Calibration

Procedure for calibrating the inlet vacuum switch to set evacuation levels.

Outlet Section Maintenance

Procedures for isolating, evacuating, and maintaining outlet components.

Trouble Shooting Guide

Error Codes

Lists error codes indicated by lamp combinations and their corrective actions.

Machine Will Not Operate

Troubleshooting steps when the machine fails to start or power on.

Cooling System will Not Operate

Steps to diagnose and resolve issues with the cooling system not functioning.

Cooling System is not Cooling Properly

Troubleshooting for when the cooling system operates but does not cool effectively.

System Ready Lamp will not illuminate

Diagnosing why the System Ready Lamp fails to illuminate.

Machine will not perform Inlet Processing

Steps to troubleshoot issues preventing the machine from processing agent from the source.

Machine will not evacuate the AGENT source container

Troubleshooting steps when the machine fails to evacuate the agent source container.

Machine Will Not Vent

Diagnosing problems related to the machine's venting function.

Machine Will Not Pump Out

Troubleshooting steps for when the machine fails to pump out recovered agent.

Solenoid Valve Trouble Shooting

Steps to diagnose and resolve issues with solenoid valves not operating correctly.

Liquid Pump Trouble Shooting

Troubleshooting guide for the liquid pump's operation and potential failures.

Process Tank Liquid Level Switch Trouble Shooting

Steps to troubleshoot the liquid level switches within the process tank.

Vapor Compressor Trouble Shooting

Diagnosing and resolving issues related to the vapor compressor's performance.

System Specifications

System Warranty