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Omron FQ2-S4

Omron FQ2-S4
594 pages
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User's Manual
Smart Camera
FQ2-S4
Cat. No. Z330-E1-01

Table of Contents

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Omron FQ2-S4 Specifications

General IconGeneral
BrandOmron
ModelFQ2-S4
CategoryDigital Camera
LanguageEnglish

Summary

Introduction

FQ2-S4-series Vision Sensors

Overview of the FQ2-S4 series vision sensors, including models, features, and capabilities for inspections and measurements.

Measurement Process

Describes the basic flow of the measurement process, from trigger input to logging.

Startup Display and Display Elements

Explains the initial startup display and the elements of the Setup and Run modes.

Basic Operational Flow

Illustrates the overall operational flow from connections and wiring to setup and operation.

Precautions for Safe Use

Installation Environment

Guidelines for safe installation in various environments, avoiding hazardous conditions.

Power Supply and Wiring

Safety precautions for power supply voltage, wiring, and connections to prevent malfunctions.

Battery

Safety precautions related to the battery, including handling, temperature, and disposal.

AC Adapter

Safety precautions for using the AC adapter, including handling and electrical shock prevention.

Handling

Precautions for handling the product, including connector covers, lens caps, and waterproof sheets.

Laws and Regulations, Standards

Information on compliance with EC directives and EN standards for the product.

Precautions for Correct Use

Installation Site

Guidelines for selecting an appropriate installation site to prevent failure and malfunctions.

Power Supply, Connection, and Wiring

Precautions for power supply, connections, and wiring to ensure correct use and prevent damage.

Battery

Precautions for using and charging the battery, including handling and potential hazards.

AC Adapter

Precautions for using the AC adapter, including handling and potential hazards.

Maintenance and Inspection

Guidelines for cleaning the Sensor and Touch Finder, and handling dust particles.

Taking Images

Selecting a Sensor for Configuration

Procedure for selecting a Sensor when multiple sensors are connected to a Touch Finder or computer.

Setting Conditions for Taking Images

Details on setting image conditions for inspections, including focus, brightness, and timing.

Adjusting Image Quality

Instructions on adjusting image quality, including focus, brightness, and color balance.

Adjusting the Timing of Taking Images

Methods for adjusting image capture timing, including trigger delay and external lighting.

Adjusting the Images That Were Taken

Techniques for adjusting captured images, including filtering and position compensation.

Setting Up Inspections

Inspection Item Selection Guide

Guide to selecting appropriate inspection items based on measurement object characteristics.

Setup Procedure for Inspection Items

Basic steps for setting up inspection items, including configuration, teaching, and parameter adjustment.

Configuring Inspection Items

Procedures for adding, modifying, and deleting inspection items for setup.

Reading and Verifying Character Strings

Details on character recognition setup, including teaching and verification conditions.

Reading Bar Codes

Instructions for reading and verifying barcodes, including setup and teaching procedures.

Reading 2 D-codes

Procedures for reading and verifying 2D codes, including setup and teaching.

Reading DPM 2 D Codes

Instructions for reading DPM (direct part marking) 2D codes, including setup and teaching.

Inspecting with the Search Inspection Item

Guidance on using the Search Inspection Item for shape or presence detection.

Inspecting with the Shape Search II Inspection Item

Instructions for using the Shape Search II Inspection Item for robust shape detection.

Inspecting with the Sensitive Search Inspection Item

Details on using the Sensitive Search Inspection Item for detecting fine details.

Inspecting with the Edge Position Inspection Item

Procedures for inspecting edge positions and adjusting detection conditions.

Inspecting with the Edge Width Inspection Item

Instructions for measuring edge width and adjusting related parameters.

Inspecting with the Edge Pitch Inspection Item

Guidance on inspecting edge pitch, including detection conditions and parameters.

Inspecting with Color Data Inspection Item

Procedures for inspecting color data, including setup and judgement parameters.

Inspecting with the Area Inspection Item

Instructions for measuring sizes and inspecting areas based on color.

Inspecting with the Labeling Inspection Item

Guidance on inspecting labels using color extraction and sorting.

Calculations and Judgements Using Inspection Item Data

How to use inspection item data for calculations and set judgement parameters.

Testing and Saving Settings

Performing Test Measurements

How to perform test measurements with samples or saved images to verify settings.

Shortening the Measurement Takt Time

Techniques to reduce measurement takt time, including image input speed.

Adjusting the Judgement Parameters

Methods for adjusting judgement parameters while looking at measurement results or automatically.

Checking a List of All Inspection Item Results

How to check individual judgement results for all inspection items in a list.

Saving Data to the Sensor

Procedure for explicitly saving settings to the Sensor's memory to prevent data loss.

Operation

Starting Operation

Steps to change from Setup Mode to Run Mode and begin actual measurements.

Configuring the Run Mode Display

Explanation of the six types of displays available in Run Mode for viewing results.

Checking the Trend of Measurement Results with Graphs

How to check measurement histories using the trend monitor and histograms.

Adjusting Judgement Parameters during Operation

Enables adjusting judgement parameters while measurements are being performed to eliminate downtime.

Convenient Functions

Changing the Scene to Change the Line Process

How to register inspection items as scenes and change line processes by selecting a scene.

Calibration

Process of converting Camera coordinates into actual coordinates for accurate measurements.

Display Functions

Features to make the Sensor easier to use and the display clearer, like image zoom and live/frozen images.

Monitoring the Signal IO Status

Procedure to check if the I/O connections are working normally.

Connecting to More Than One Sensor

Methods for connecting multiple sensors to one Touch Finder or computer.

Logging Measurement Data and Image Data

Describes the two ways to log data: recent results logging and file logging.

Saving Sensor Settings

Instructions on how to back up and restore sensor settings using an SD card or external memory.

SD Card Operations

Information on SD card operations, including inserting/removing cards and formatting.

Convenient Functions for Operation

Describes functions for convenient operation, such as setting passwords and capturing images.

Convenient Functions for Setup

Details functions useful for setting up inspection items, such as using stored images.

Setting the Retry Function

Configures the retry function for scanning until the entire code is successfully scanned.

Functions Related to the System

Describes system settings like lighting control, display language, and time settings.

Controlling Operation and Outputting Data with a Parallel Connection

Controlling Operation and Outputting Data with the Sensors Standard Parallel Connection

Describes basic connections and signal flow with external devices using parallel communication.

Controlling Operation and Outputting Data with a Parallel Interface Sensor Data Unit

How to use the Parallel Interface Sensor Data Unit for enhanced parallel output and control.

Connecting through Ethernet

9-1 Introduction

Overview of protocols for data transfer through Ethernet using the FQ2.

Outputting Data and Controlling Operation through EtherNetIP

Details on using EtherNet/IP for tag data links, command/response, and data output.

PLC Link Connections

Information on using PLC Link for communication between PLC and Vision Sensor.

Controlling Operation and Outputting Data with TCP No-protocol Communications

Using TCP no-protocol communications for control and data output between devices.

Controlling Operation and Outputting Data with FINSTCP No-protocol Commands

Using FINS/TCP commands for control and data transfer via Ethernet.

Connecting with RS-232 C

10-1 Introduction to RS-232 C Connections

Overview of connecting the RS-232C Interface Sensor Data Unit to the FQ2.

Controlling Operation and Outputting Data with RS-232 C No-protocol Communications

Using no-protocol communications with RS-232C for control and data output.

Troubleshooting

11-1 Error Histories

Lists and explains error histories stored in the Sensor, Touch Finder, and PC Tool.

11-2 Error Messages

Details error messages that appear on the display and potential hardware faults.

11-3 Basic Troubleshooting

Provides common problems and their solutions for basic troubleshooting.

Appendices

12-1 Menu Tables

Detailed tables of menu commands, descriptions, setting ranges, and references.

12-2 External Reference Parameters

Lists and describes external reference parameters for various inspection items.

12-3 Specifications and Dimensions

Provides detailed specifications and physical dimensions for the Sensor and Touch Finder.

12-4 Updating the Software

Instructions for updating the software for the PC Tool, Touch Finder, and Sensor.

12-5 Connecting a Previous Touch Finder (FQ-D30 D31) to the FQ2-S Sensor

Guidance on connecting older Touch Finder models to the FQ2-S Sensor and updating software.

12-6 LED Safety

Information on LED devices, class classification, and necessary safety preventive measures.

12-7 Requirements from Regulations and Standards

Summary of safety requirements for manufacturers and users based on regulations.

12-8 Detailed EtherNetIP Communications Specifications

Technical details on EtherNet/IP communications, including objects, services, and connections.

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