Parsun F115 - User Manual

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Service Manual

F115/FL115

Suzhou Parsun Power Machine Co., Ltd.

Main Page

Table of Contents3
Overview7
Identification Mark7
Selection of Propeller7
Protection at Work8
Disassembly and Assembly9
Disposable Parts9
Pre-Delivery Inspection9
Special Tools and Testing Equipment11
Disassembly Schematic Diagram and Symbol Description13
Description of Disassembly Schematic Diagram13
Symbol Description13
Specification14
Outboard Motor Parameters14
Maintenance Information15
Engine15
Underwater Unit16
Electrical System17
Seating Torque18
Specified Torque18
Average Torque19
Overall Dimensions20
Basic Maintenance25
Maintenance Interval Chart25
Fuel System26
Engine26
Engine Oil Level26
Change Engine Oil27
Spark Plug27
Control System28
Throttle Push-Pull Cable28
Shift Operation28
Underwater Unit29
Gear Oil29
Replace Gear Oil29
Air Tightness Inspection of Underwater Unit29
General Maintenance30
Anode30
Lubricating Point30
Cooling Water Channel30
Thermostat31
Propeller31
Check the Main Switch/Stop Switch31
Change the Oil Filter32
Check the Top Cover32
Check Valve Clearance33
Electrical System34
Matters Needing Attention34
Disassembly Schematic Diagram35
Wiring Diagram41
Spark Plug Ignition43
Spark Plug Cap43
Flywheel Maintenance43
Ignition Coil Detection43
Trigger Coil Detection43
Check Engine Startup Switch44
Check Engine Stop Switch44
Detection of Starting Relay44
Detection of Magneto Coil44
Detection of Rectifier Regulator44
Use Fault Diagnosis Tester45
Fault Code Table45
Fuel System47
Matters Needing Attention47
Disassembly Schematic Diagram48
Reduce Fuel Pressure56
Check the Oil Filter Cup56
Removal and Inspection of Fuel Pump56
Check the Fuel Filter57
Remove and Check the Fuel Injector57
Check Throttle Body58
Check the Intake Manifold58
Disassemble and Check the Carbon Canister and Carbon Canister Solenoid Valve58
Disassemble and Check the Electric Fuel Pump59
Engine60
Matters Needing Attention60
Disassembly Schematic Diagram61
Special Tool73
Check the Compression Pressure73
Check Oil Pressure73
Check Valve Clearance74
Adjust Valve Clearance77
Remove the Engine78
Pulley and Timing Belt79
Disassembly and Inspection79
Cylinder Cover79
Check the Valve Tappet79
Check the Driven Pulley80
Check the Cylinder Head Bolts80
Valve and Valve Guide80
Valve Spring80
Replace Valve Guide81
Check Valve Seat Ring81
Trim the Valve Seat Ring81
Assemble and Mount the Cylinder Head82
Crankcase83
Disassembly83
Piston84
Cylinder Bore84
Outside Diameter of Piston Pin84
Piston Ring84
Inner Diameter of Connecting Rod Small End85
Inner Diameter of Connecting Rod Large End85
Connecting Rod Large End Backlash85
Crankshaft85
Crank Pin Oil Clearance86
Selection of Connecting Rod Bearing Bush86
Main Journal Oil Clearance87
Selection of Crankshaft Bearing Bush87
Body and Engine Base88
Check the Oil Pump88
Check and Mount Exhaust Pipe88
Reinstallation89
Assemble Piston Connecting Rod89
Installing the Piston Rings89
Installing Piston89
About Water91
Top Cover91
Disassembly Schematic Diagram91
Disassembly and Inspection93
Bottom Cover94
Disassembly Schematic Diagram94
Disassembly and Inspection98
Water Unit and Bracket99
Disassembly Schematic Diagram99
Disassembly and Inspection of Bracket105
Disassembly and Inspection of Water Unit105
Hydraulic Warping Device106
Check the Oil Level106
Underwater Part108
Disassembly Schematic Diagram108
Disassembly and Inspection119
Propeller Shaft and Clutch Block120
Install the Claw Clutch120
Housing Cover of Underwater Unit120
Install the Oil Seal and Bearing of the Housing Cover120
Drive Shaft121
Shift Cam121
Gear121
Forward Gear Bearing121
Check the Housing of the Underwater Unit121
Check the Water Pipe121
Assemble Underwater Unit121
Install the Underwater Unit123
Selection of Shim124
Deviation Value Mark125
Pinion Shim126
Forward Gear Shim126
Reverse Gear Shim127
Backward-Rotating Pinion Shim128
Propeller Shaft Shim128
Reverse Gear Shim129
Forward Gear Shim129
Common Faults and Solutions130

Brand	Parsun
Model	F115
Category	Outboard Motor
Language	English

Parsun F115 - User Manual

Table of Contents

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