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Pearson CE35-T Case - User Manual

Pearson CE35-T Case
144 pages
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Machine Operations Manual
8120 West Sunset Highway
Spokane, Washington 99224
509-838-6226/800-732-7766
Fax: 509-747-8532/www.pearsonpkg.com
CE35-T Case
Erector Options

Table of Contents

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Summary

About this Manual

Operator Message Boxes

Defines operator message boxes used for important information, cautions, and warnings.

Additional inline horizontal magazine capacity

Option Overview

Describes the pullout magazine configuration, capacity, and included parts.

Installation Procedures

Details factory installation and shipping of the magazine section.

Machine Safety

Refers to safety guidelines in the main CE35-T Case Erector manual.

Machine Operation

Refers to changeover procedures in the main CE35-T Case Erector manual.

Troubleshooting

Provides solutions for common issues like magazine operation and blank feeding.

Beacon Indicator Bank

Standard Option Overview

Details features of Allen-Bradley Beacon Indicator Lights, including horns and light banks.

Non-standard Options Overview

Covers customer-specific layouts and Telemecanique beacon banks.

Installation Procedures

Instructions for remounting and assembling the beacon indicator light.

Machine Safety

Refers to machine safety guidelines in the main manual.

Machine Operation

Explains common configurations and functions of beacon light colors and horns.

Troubleshooting

Guides on how to fix lights that fail to illuminate or flash.

Dual Speed

Option Overview

Explains the Dual Speed option utilizing an inverter duty motor for preset speeds.

Installation Procedures

States that this option is factory installed.

Machine Safety

Refers to machine safety guidelines in the main manual.

Machine Operation

Details how to select and adjust speeds using the HMI.

Troubleshooting

Refers to troubleshooting procedures in the main manual.

Machine Safety

Machine Safety Features

Discusses operating the machine safely with guards and protective devices.

Guard door safety interlocks

Explains how interlocks shut down operation when doors are opened.

Set-up Arm Safety

Warns about crush hazards and securing the set-up arm during servicing.

Machine Safety Precautions

Outlines general safety practices like inspection, power disconnection, and PPE.

Energy Shutoff Points

Details pneumatic and electrical energy isolating valves for safe maintenance.

Emergency Shutdown Procedures

Instructions for using emergency stop buttons and following shutdown procedures.

Machine Overview

Main Machine Assemblies and Components

Identifies key assemblies like the horizontal magazine, adhesive station, and discharge.

Machine Specifications

Provides details on erected and knocked-down case size ranges.

Standard Electrical Specifications

Lists voltage, phase, frequency, and KVA requirements.

Installation

Receiving the Machine

Instructions for inspecting the machine for shipping damage and identifying parts.

Leveling the Machine

Steps for properly leveling the machine using leg levelers.

Power Connections

Details electrical power requirements and connection procedures.

Final Checks

Steps to perform before starting the machine, including motor rotation and safety checks.

Operating Sequence

Machine Operating Sequence

Describes the step-by-step process of case erection, from blank stacking to sealing.

Machine Operation

Machine Controls

Explains the operator control station, including start, stop, and emergency stop buttons.

Running the Machine

Provides steps for loading blanks into the magazine and preparing for operation.

Machine Startup

Details the procedure for safely starting the machine, including checks and button presses.

Performance Checks

Lists checks to ensure proper loading, adhesive system, and sensor function.

Machine Shutdown

Outlines emergency and normal shutdown procedures for the machine.

Changeover Procedures

Setup Arm E-Stop;Machine Jam Safety

Safety procedures related to the set-up arm during jams or emergencies.

Machine Constants

Explains setting machine constants like the trailing minor flap kicker position.

Magazine Side Guides

Covers adjustments for magazine side guides to control blank placement.

Tape Head

Procedures for adjusting the pressure sensitive tape unit.

Case Discharge Stop

Instructions for adjusting the case discharge stop position.

Human-Machine Interface (HMI)

Electronic Operator Interface

Describes the PanelView Plus 600 as an electronic interface for operator interaction.

HMI Display Screens

Lists and explains various HMI screens like Alarm Description and Alarm History.

Alarm Status

Explains the screen that collects alarm frequency and cumulative active time.

Enter Setup Values

Details how to access and change setup values for various machine points.

Main Operator Screen

Describes the primary display screen for normal machine operation.

System Functions

Explains how to manually manipulate machine functions like Dry Cycle and Energy Saver.

Preventive Maintenance

Cleaning Requirements and Precautions

Guidelines for regular cleaning to ensure safe and trouble-free operation.

Equipment Maintenance Schedule

Provides a schedule for hourly, daily, and weekly maintenance tasks.

Lubrication Schedule

Details lubrication types and frequencies for various machine components.

Troubleshooting

Machine Does Not Start

Possible solutions for when the machine fails to start.

Motor Issues

Troubleshooting steps for motor rotation and acceleration problems.

HMI Offline

Steps to check if the Human-Machine Interface cable is loose or unplugged.

Flight Chain Issues

Solutions for when the flight chain fails to run, including debris and sprocket checks.

Magazine Operation

Checks for magazine size guides, bearings, pneumatics, and adjustments.

Blanks Feed Issues

Solutions for when blanks from the magazine feed do not pull off correctly.

Case Setup Issues

Steps to resolve issues when cases fail to set up or are damaged.

Machine Jams

Procedures for clearing jams and checking alarm banners on the HMI.

How To

How to thread the Tape Head

Step-by-step guide for threading the tape head with a new tape roll.

How To Adjust Tape Holder Brake

Instructions for adjusting the brake to prevent tape roll over-spin.

How to Adjust Tape Tracking

Guide on adjusting tape side-to-side position using the centering adjustment.

How to Adjust Tape Tension Roller

Steps to increase or decrease tape tension using the adjustment roller.

How to Check Hopper Pullout

Procedure for checking the hopper pullout assembly and flight timing.

How to Change Case Size

Instructions for selecting and entering a new case size via the PanelView.

How to Replace Primary Belt

Steps for removing and replacing the primary belt on the machine.

Service

Part Replacement

Information on determining if part removal is necessary and general reassembly tips.

Part Ordering Procedures

Details the information required to order replacement parts from Pearson Packaging Systems.

Warranty Replacement Parts

Steps for ordering parts under warranty and return authorization procedures.

Bill Of Material

Explains the layout and usage of the Bill of Material for identifying parts.

Abbreviations

Glossary

Pearson CE35-T Case Specifications

General IconGeneral
BrandPearson
ModelCE35-T Case
CategoryIndustrial Equipment
LanguageEnglish