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Maintenance Interval Schedule
When Required
“ Battery - Replace“ . . . . . . . . . . . . . . . . . . . . . . . . . 60
“ Battery Electrolyte Level - Check“ . . . . . . . . . . . . 61
“ Battery or Battery Cable - Disconnect“ . . . . . . . . . 61
“ Engine - Clean“ . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
“ Engine Air Cleaner Element - Replace“ . . . . . . . . 77
“ Engine Mounts - Inspect“ . . . . . . . . . . . . . . . . . . . 81
“ Engine Oil Sample - Obtain“ . . . . . . . . . . . . . . . . . 82
“ Engine Protective Devices - Check“ . . . . . . . . . . . 84
“ Fuel System - Prime“ . . . . . . . . . . . . . . . . . . . . . . . 86
“ Jacket Water Heater - Check“. . . . . . . . . . . . . . . . 93
Daily or Prior to Starting Stand-by
Unit
“ Alternator Pulley - Check“ . . . . . . . . . . . . . . . . . . . 60
“ Cooling System Coolant Level - Check“. . . . . . . . 76
“ Driven Equipment - Check“ . . . . . . . . . . . . . . . . . . 77
“ Engine Air Cleaner Service Indicator - Inspect“ . . 78
“ Engine Oil Level - Check“ . . . . . . . . . . . . . . . . . . . 81
“ Fan Drive Pulley - Check“ . . . . . . . . . . . . . . . . . . . 85
“ Fuel System Primary Filter/Water Separator -
Drain“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
“ Fuel Tank Water and Sediment - Drain“ . . . . . . . . 89
“ Radiator - Clean“ . . . . . . . . . . . . . . . . . . . . . . . . . . 95
“ Walk-Around Inspection“ . . . . . . . . . . . . . . . . . . . . 98
Initial 250 Service Hours or 1 Year
“ Engine Valve Lash - Inspect/Adjust“ . . . . . . . . . . . 85
“ Fuel Injector - Inspect/Adjust“ . . . . . . . . . . . . . . . . 86
Every 500 Service Hours or 2 Years
or Prior to Functional Load Test
“ Aftercooler Core - Clean/Test“ . . . . . . . . . . . . . . . 59
“ Aftercooler Core - Inspect“ . . . . . . . . . . . . . . . . . . 59
“ Belts - Inspect/Adjust/Replace“. . . . . . . . . . . . . . . 61
“ Belts - Inspect/Adjust/Replace“. . . . . . . . . . . . . . . 63
“ Cooling System Coolant Level - Check“. . . . . . . . 76
“ Crankshaft Vibration Damper - Inspect“ . . . . . . . . 76
“ Engine Air Cleaner Element - Replace“ . . . . . . . . 77
“ Engine Air Cleaner Service Indicator - Inspect“ . . 78
“ Engine Crankcase Breather - Clean“ . . . . . . . . . . 79
“ Engine Crankcase Breather - Clean/Replace“. . . 79
“ Engine Oil and Filter - Change“. . . . . . . . . . . . . . . 82
“ Engine Oil Level - Check“ . . . . . . . . . . . . . . . . . . . 81
“ Engine Protective Devices - Check“ . . . . . . . . . . . 84
“ Fuel System Secondary Filter - Replace“. . . . . . . 88
“ Hoses and Clamps - Inspect/Replace“. . . . . . . . . 90
Every 1500 Service Hours
“ Engine Valve Lash - Inspect/Adjust“ . . . . . . . . . . . 85
“ Fuel Injector - Inspect/Adjust“ . . . . . . . . . . . . . . . . 86
“ Fuel System Primary Filter - Replace“ . . . . . . . . . 87
Every 2000 Service Hours
“ Overhaul (Top End)“ . . . . . . . . . . . . . . . . . . . . . . . 94
Every 3000 Service Hours
“ Cooling System Coolant - Change“ . . . . . . . . . . . 70
Every 4000 Service Hours
“ Overhaul (Major)“. . . . . . . . . . . . . . . . . . . . . . . . . . 94
Every 6000 Service Hours or 3
Years
“ Cooling System Coolant (ELC) - Change“ . . . . . . 65
Every 7500 Service Hours
“ Alternator - Inspect“ . . . . . . . . . . . . . . . . . . . . . . . . 59
“ Engine Oil Pump - Inspect“ . . . . . . . . . . . . . . . . . . 82
“ Fuel Injector - Replace“ . . . . . . . . . . . . . . . . . . . . . 86
“ Fuel Transfer Pump (Lift Pump) - Inspect“ . . . . . . 90
“ Starting Motor - Inspect“ . . . . . . . . . . . . . . . . . . . . 97
M0163009
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Maintenance Section
Maintenance Interval Schedule
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