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Pioneer PDP-435PG

Pioneer PDP-435PG
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
ARP3226
T – ZZY SEPT. 2004 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
PDP-435PG
Type
Power Requirement
Remarks
TLDPFR
PDP-435PG
AC110 - 240V
PLASMA DISPLAY
This service manual should be used together with the following manual(s):
Model No. Order No. Remarks
PDP-435PE/ WYVI ARP3211 SAFETY INFORMATION, EXPLODED VIEWS AND PARTS LIST , BLOCK DIAGRAM,
PCB PARTS LIST, ADJUSTMENT, IC INFORMATION etc.

Questions and Answers:

Pioneer PDP-435PG Specifications

General IconGeneral
Screen Size43 inches
Resolution1024 x 768 pixels
Display TypePlasma
Aspect Ratio16:9
Brightness1000 cd/m²
Viewing Angle160 degrees
InputsHDMI, Component, Composite

Summary

SAFETY INFORMATION

SAFETY PRECAUTIONS

Essential safety measures to follow during service and operation.

PRODUCT SAFETY NOTICE

HIGH VOLTAGE AND CHARGED SECTIONS

CHARGED SECTION

Areas where commercial AC power is used directly, posing shock risk.

HIGH VOLTAGE GENERATING POINT

Areas with voltage >= 100V, posing electric shock risk.

IMPORTANT CHECK POINTS FOR GOOD SERVICING

PRODUCT SAFETY

Conformity to regulations, safe servicing environment, and proper repair practices.

ADJUSTMENTS

Procedures for maintaining original performance and confirming specifications.

LUBRICANTS, GLUES, AND REPLACEMENT PARTS

Use of specified lubricants and adhesives with proper application amounts.

CLEANING

Proper cleaning procedures for optical pickups, tape heads, and lenses.

SHIPPING MODE AND SHIPPING SCREWS

Procedures to protect products from transit damage using specific modes/screws.

SPECIFICATIONS

EXPLODED VIEWS AND PARTS LIST

PACKING

Exploded view and parts list for product packing configurations.

CHASSIS SECTION (1)

CHASSIS SECTION (2)

FLAME SECTION

MULTI BASE SECTION

REAR SECTION

FRONT PANEL SECTION

PANEL CHASSIS SECTIONS

PANEL CHASSIS (435) ASSY (AWU1091) FOR PDP-435 PE

Parts list for the Panel Chassis Assy (AWU1091) for PDP-435PE.

PANEL CHASSIS (435) ASSY B (AWU1104) FOR PRO-435 PU

Parts list for the Panel Chassis Assy B (AWU1104) for PRO-435PU.

PDP SERVICE ASSY (AWU1096)

PDP SERVICE ASSY (AWU1096) PARTS LIST

Parts list for the PDP Service Assy (AWU1096), including location notes.

BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

BLOCK DIAGRAM

Overall block diagram illustrating system connections and signal flow.

43 Y DRIVE ASSY BLOCK DIAGRAM

Block diagram for the 43 Y Drive Assy, detailing its internal functions.

43 X DRIVE ASSY BLOCK DIAGRAM

Block diagram for the 43 X Drive Assy, detailing its internal functions.

PANEL IF ASSY BLOCK DIAGRAM

Block diagram for the Panel IF Assy, illustrating signal processing.

DIGITAL VIDEO ASSY BLOCK DIAGRAM

Block diagram for the Digital Video Assy, showing its main components and connections.

HD AUDIO AMP ASSY BLOCK DIAGRAM

Block diagram for the HD Audio Amp Assy, detailing audio processing circuits.

WAVEFORMS

DIGITAL VIDEO ASSY WAVEFORMS

Oscilloscope waveforms for various signals in the Digital Video Assy.

PANEL IF ASSY WAVEFORMS

Oscilloscope waveforms for signals in the Panel IF Assy's TMDS RX Block.

PCB PARTS LIST

LIST OF ASSEMBLIES

List of major assemblies and their part numbers.

43 ADDRESS ASSY PARTS

Detailed parts list for the 43 Address Assy and its blocks.

ADJUSTMENT

ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED

Guidelines for required adjustments after replacing specific assemblies or parts.

DRIVE ASSY ADJUSTMENT

Procedures for readjusting timing signals in X and Y Drive Assys after replacement.

COMMAND

RS232 C COMMAND

Using RS-232C commands for panel control via PC and special communication device.

RS-232 C COMMANDS FOR THE MODULE MICROCOMPUTER

List of commands and their functions for controlling the module microcomputer.

DATA LOGS AND STATUS

DESCRIPTION ON POWER-DOWN

Table detailing power-down states and their corresponding causes.

GPW: PANEL WHITE-BALANCE ADJUSTMENT VALUES

Obtaining panel white-balance adjustment values via GPW command.

GS1: INFORMATION ON THE UNIT, SOFTWARE VERSION

Obtaining unit information including software version and sequence data.

GS2: INFORMATION ON THE STATUS OF THE UNIT

Obtaining status information like power-down data, temperature, and protection mechanisms.

INFORMATION ON SHUTDOWN

DESCRIPTION OF SHUTDOWN

Table detailing shutdown states and their corresponding causes.

MODULE MICROCOMPUTER IIC: SD SUBCATEGORY DATA

Subcategory data for module microcomputer IIC failures during shutdown.

GENERAL INFORMATION

DIAGNOSIS

General diagnostic procedures and information.

PCB LOCATION

Diagram showing the location of various PCBs within the unit.

DIAGNOSIS OF SHUTDOWNPOWER-DOWN

DIAGNOSIS OF SHUTDOWNPOWER-DOWN INDICATED BY LEDS

Interpreting LED status to diagnose shutdown or power-down issues.

OPERATION STATUSES INDICATED BY LEDS

Table showing MR-LED and PANEL-LED status for different operation modes.

IDENTIFICATION OF LOCATIONS HAVING ABNORMALITY BY LED FLASHES

Correlating LED flash counts to specific abnormal locations and causes.

BLOCK DIAGRAM OF THE SHUTDOWN SIGNAL SYSTEM

Diagram illustrating the signal flow for shutdown events and protection circuits.

DIAGNOSIS OF SHUTDOWN

Table linking LED indications to defective parts and shutdown reasons.

DIAGNOSIS WITH THE AID OF FACTORY MODE

POWER-DOWN LOG (INFORMATION-PANEL PD)

Displaying and interpreting power-down records from the panel's EEPROM.

SHUTDOWN LOG (INFORMATION-PANEL SD)

Displaying and interpreting shutdown records, including subcategories of failure.

TEMPERATURE AND SERIAL NUMBER INFORMATION

DATA ON TEMPERATURE (INFORMATION-TEMPERATURE)

Reading and converting temperature data from the panel sensor.

SERIAL-NUMBER INFORMATION (INFORMATION-SERIAL)

Checking the product's serial number via the factory menu.

OPERATIONAL MODES

OPERATION WHEN MEDIA RECEIVER IS NOT CONNECTED

Procedures for operating the panel without a connected Media Receiver.

TEMPERATURE-COMPENSATION FUNCTION OF DRIVE-SYSTEM VOLTAGE

Function to control drive-system voltage based on temperature for yield improvement.

POWER ONOFF FUNCTION FOR LARGE-SIGNAL SYSTEM

Controlling power to low and high voltage lines for specific operational checks.

DATA BACKUP AND RESTORATION

BACKUP WHEN MAIN UNIT IS ADJUSTED

Procedures for backing up and restoring adjustment data via EEPROM.

ACTUAL AUTOMATIC BACKUP OPERATIONS BY RS-232 C COMMAND

Performing automatic backup using RS-232C commands after replacing assemblies.

MISCELLANEOUS PROCEDURES

WB-ADJUSTMENT PROCEDURES

Step-by-step guide for white balance adjustment using RS232C commands and meter.

CLEARING DIGITAL VIDEO ASSY ROM DATA

Procedure to reset DIGITAL VIDEO Assy ROM data to service part state.

TROUBLESHOOTING

DIAGNOSIS OF ABNORMALITIES OTHER THAN SHUTDOWN AND POWER-DOWN

Troubleshooting table for screen abnormalities not related to shutdown.

DISASSEMBLY PROCEDURES

DISASSEMBLY

Step-by-step instructions for disassembling the rear and front case assemblies.

X CONNECTOR A AND B ASSYS DISASSEMBLY

Procedures for removing X CONNECTOR A and B Assy's and related parts.

43 SCAN A AND B ASSYS DISASSEMBLY

Procedures for removing 43 SCAN A and B Assy's and related components.

MULTI BASE SECTION DISASSEMBLY

Procedures for accessing and removing the Multi Base Section.

IC INFORMATION

LIST OF IC

List of integrated circuits used, with part numbers and brief descriptions.

COMPARATOR IC

Pin arrangement and block diagram for Comparator ICs.

OP-AMP IC

Pin arrangement and block diagram for OP-AMP ICs.

BA8274 F (PANEL IF ASSY: IC4206) FUNCTION

I2 C BUS INTERFACE IC

Block diagram and pin functions for the I2C Bus Interface IC.

NJM2195 L (HD AUDIO AMP ASSY: IC3501) FUNCTION

FOCUS AND SRS IC

Block diagram and pin arrangement for the Focus and SRS IC.

MBM29 PL160 BD (DIGITAL VIDEO ASSY: IC5303) FUNCTION

FLASH MEMORY IC

Block diagram for the Flash Memory IC.

SII169 CTG100 (PANEL IF ASSY: IC4202) FUNCTION

RECEIVER IC

Pin arrangement and block diagram for the Receiver IC.

LA4625 (HD AUDIO ASSY: IC3504) FUNCTION

2 CH BTL AF POWER AMP IC

Block diagram for the 2ch BTL AF Power Amp IC.

M30622 FH8 PGP (DIGITAL VIDEO ASSY: IC5201) FUNCTION

PDP UCOM IC PIN FUNCTIONS

Pin function details for the PDP UCOM IC.

PDG054 A (DIGITAL VIDEO ASSY: IC5401) FUNCTION

PDP ASIC IC4 PIN FUNCTIONS

Pin function details for the PDP ASIC IC4.

SN755866 PZP IC INFORMATION

MOD UCOM PIN ARRANGEMENT AND BLOCK DIAGRAM

Pin arrangement and block diagram for the Mod Ucom IC.

PANEL FACILITIES AND SPECIFICATIONS

PLASMA DISPLAY FRONT VIEW

Diagram showing the front panel controls and indicators.

PLASMA DISPLAY RIGHT VIEW

Diagram showing the right-side controls and indicators of the plasma display.

PLASMA DISPLAY REAR VIEW

Diagram showing the rear panel terminals and connections.

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