Planmeca PlanMill 50 S

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Protective hood not closed Close the protective hood User

12 Troubleshooting

100 Planmeca PlanMill 50 S User's manual

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Table of Contents3
Introduction7
Information Regarding this Manual7
Limitation of Liability10
Associated Documentation11
Symbols on Product Labels12
Protective Equipment Symbols12
Packaging Symbols13
Disposal Symbols14
For Your Safety15
Notes, Cautions and Warnings15
Residual Risks and Fundamental Dangers15
Reasonably Foreseeable Misuses16
Warning Symbols16
General Hazards17
Danger Due to Electrical Energy17
Mechanical Hazards18
Danger of Fire19
Substance Hazards19
Noise / Sound Emissions20
In Case of Emergency21
In Case of Fire21
Dangers Due to High Temperatures21
General Hazards in the Workplace22
Operator's Responsibility22
Personnel Requirements23
Qualifications24
User24
Electrician24
Qualified Personnel24
Manufacturer24
Safety Equipment25
Description of Safety Equipment25
Safety Devices that Must be Provided by the Operator26
Fire Protection26
Environmental Protection26
System Description27
Materials27
Cooling Liquid27
Milling Tools27
Milling Unit29
Front View29
Lid30
Milling Unit Controls31
Side View32
Rear View32
Connection Panel with Maintenance Unit33
Tool Magazine (Direct Changer)34
Cooling Liquid System35
Coolant Tank36
Axis Arrangement37
Coordinates System37
Assignment of Movement Axes37
Adapters38
Glass Ceramic Adapter38
Attaching Glass Ceramic Adapter38
Adapters for Premilled Abutments40
DESS Adapter40
Medentika Adapter43
Nt-Trading Adapters47
Operating Milling Unit50
Safety Instructions for Operation50
Procedure Prior to Operation50
Switching Unit on50
Switching Unit off50
Procedure During Operation51
Using Unit Controls51
Touch Screen Control Panel52
Control Buttons52
Processing Modes54
Dry Processing54
Wet Processing56
Modes of Operation57
Automatic Mode58
Set-Up Mode58
Expanded Set-Up Mode58
Inserting Workpiece58
Removing Workpiece59
Registering Tools in Control Software60
Loading Tool Magazine62
Changing Tools63
Replacing Broken Milling Cutters64
Before Milling65
Process Description65
Milling File Identifiers65
Milling65
Dry Milling66
Wet Milling67
Switching between Wet and Dry Milling68
Switching off the Unit68
After Operation68
Control Software69
Starting Software69
User Interface70
Touch Screen Commands70
Tool Fields73
Edit Tool Field77
Registering Tool in Software79
Information Bars80
Status Indicators81
Service, Maintenance and Cleaning82
Safety Instructions for Service, Maintenance and Cleaning82
Electrical System83
Pneumatic System83
Replacement Parts83
General Cleanliness84
Suitable Cleaning Products84
Plastic Panels84
Extraction Systems85
Workpiece Holder (Clamping Device)85
Tool Holders and Length Measuring Probe85
Lid Guide Rails85
Lubrication85
Milling Spindle85
Preventive Maintenance87
Safety Instructions for Maintenance87
Replacement Parts87
Maintenance Instructions88
Collet88
Safety Interlocking System90
Fan Filter90
Cooling Liquids90
Water Separator91
Guide Rails and Drive Shafts91
Coolant Tank91
Maintenance Plan93
Before Every Start-Up of Unit93
Daily93
Weekly or after Tool Breakage93
Calibrating Milling System94
Attaching Workpiece94
Milling Zero Point and B-Axis Calibration Body96
Measuring Zero Point and B-Axis Calibration Body99
Calibrating Zero Point and B-Axis100
Annual Maintenance101
Troubleshooting102
Troubleshooting Safety102
Electrical Systems102
Moving Parts102
Improper Troubleshooting103
How to Respond to Malfunctions103
Troubleshooting Tables103
Troubleshooting Tasks111
Deactivating Emergency Stop111
Replacing Fuses112
Packaging and Storage113
Packaging113
Packaging Symbols113
Transport114
Safety Instructions for Transport114
Eccentric Centre of Gravity114
Improper Transport114
Transporting114
Disassembly and Disposal116
Safety Information for Disassembly and Disposal116
Disassembly116
Disposal116
Collection117
Return and Collection Systems117
Disposal Symbols117
Customer Information118
Warranty118
Limitation of Liability118
Technical Specifications119
Milling Unit119
Connected Loads120
Environmental Conditions120
Device Plate121
Appendix A: Suction Unit (Optional)122
Safety Instructions122
Symbols Used122
Electrical Safety122
Dangers to Eyes, Breathing and Skin122
Warning and Information Labels122
Installation124
Extractor Overview124
Installing Extractor124
Filter Blocked Signal125
Remote Stop/Start125
Electrical Supply Connection125
General Safety Requirements125
Operation126
Manual Operation126
Maintenance126
Cleaning Unit126
Replacing Filters127
Pre Filter Replacement127
Consumable Spares128
Maintenance Protocol128
Filter Disposal128
Troubleshooting128
Technical Specifications128

Planmeca PlanMill 50 S - Page 106

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