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2002 Snowmobile
Polaris 2002 Snowmobile User Manual
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144
MAINTENANCE
Steer
ing
S
ystem
Steer
ing
In
sp
ectio
n
and
Adjustment
Each
week
,
or
b
efore
a
l
ong
rid
e,
check
fast
eners
and
ti
gh
ten
if
nec
essa
r
y
.
Specif
ic
faste
ner
s
that
should
be
chec
ke
d
ar
e
marke
d
with
a
+
in
the
following
illustrations.
+
CRC
Suspensi
on
Wi
t
h
Rack
St
eer
i
ng
All
Steer
i
ng
Except
CRC
Edge
I
FS
St
eer
i
ng
Syst
em
+
+
+
+
+
+
++
++
+
+
+
+
+
+
+
+
+
+
145
147
Table of Contents
Table of Contents
6
Section 1 - How to Use this Manual
7
Illustrates the Location of Important Identification Numbers that Should
7
Be Recorded in Your Owner's Manual
7
How to Use this Manual
8
Important Notes for Owners and Drivers
8
Preservation of the Environment
9
Noise Level
9
Preservation of the Environment
10
Vehicle Identification Numbers
11
Section 2 - Safety
13
Operator Safety
14
Disabled Operators
19
Driving in Hilly Terrain
22
Riding Downhill
23
Cold Weather Driveaway
24
Powder Snow Operation
25
Responsible Driving
27
Safety Decals and Locations
30
Passenger Warning
32
Section 3 - Features and Controls
37
Location of Controls
37
Section 3 - Features and Controls
38
Location of Controls
38
Features and Controls
39
Location of Controls
40
Features
41
Section 3 - Features and Controls
43
Features
43
Front Suspension Adjustments
45
Section 4 - the Perfect Fit
45
The Perfect Fit
46
Shock Absorber Components
47
Rear Suspension Adjustments
51
Suspension Performance Tips
51
Rear Spring Tension
53
Indy Select Front Track Shock
56
Suspension Coupling
58
Weight Transfer During Acceleration
60
Handlebar Adjustment
61
Backrest Adjustment
61
Accessories
62
Traction Products
63
Section 4 - the Perfect Fit
65
Wear Strips
65
Section 5 - Getting Ready to Ride
67
Hydraulic Brakes
69
Mechanical Brakes
70
Park Brake Lever Lock
71
Track Inspection
72
Section 6 - Operation
75
Operating Procedures
75
Starting a Warm Engine
77
Engine Break-In
78
Oil Injection System
79
Variable Exhaust System
79
Track Warm-Up
80
Fuel
82
Premium Fuel Switch
83
Fuel Reserve Capacity
84
Fuel System Deicers
84
Oil
85
Low Oil Indicator Light
85
Low Oil Level
86
Carburetion
87
Engine Stop Switch
88
Throttle Safety Switch
88
Throttle Lever
89
Emergency Stopping and Starting
90
Reverse Operation
92
Daily Storage
94
Towing
95
Section 6 - Operation
95
- Notes -
97
Section 7 - Maintenance
97
Snowmobile's Regular Maintenance
97
Polaris Recommended Maintenance Program
98
Maintenance Chart
99
Maintenance Log
101
Lubrication
103
Jackshaft Bearing Greasing
109
Driveshaft Bearing Greasing
109
Throttle Cable Lubrication
110
Chaincase Oil Level
111
General Maintenance
113
Spark Plug Selection
114
Water Pump Belt Inspection
117
Oil Filter
119
Carburetor Adjustments
120
Exhaust System
121
Coolant Level
122
Flushing the Cooling System
123
Bleeding the Cooling System
123
Drive Chain Tension
125
Hydraulic Brake Inspection
126
Brake Components
127
Bleeding the Hydraulic Brake System
129
Headlight Adjustment
131
Removing the Side Bulbs
133
Installing the Side Bulbs
133
Clutch System
136
Drive Belt Deflection
137
Clutch Center Distance
138
Torque Stop
138
Reverse Kit Maintenance
138
Oil Level
139
Oil Change
139
Tool Kit
140
Tool Pouch Clip
140
For Your Protection
141
Maintenance Items
141
Track Maintenance
142
Track Tension Data
142
Track Tension
143
Track Alignment
144
Track Lubrication
145
Steering System
146
Steering Inspection and Adjustment
146
Ski Alignment
147
Ski Skags
149
Skag Replacement
149
Suspension Maintenance
150
Extended Storage
151
Controls and Linkage
151
Clutch and Drive System
152
Electrical Connections
153
Track and Suspension
154
Battery
155
Battery Fluid
155
Battery Removal
156
Section 8 - Troubleshooting
159
Troubleshooting
160
Suspension Troubleshooting
160
Edge Rmk
163
Belt Troubleshooting
165
Section 8 - Troubleshooting
168
Section 9 - Warranty
171
Limited Warranty
173
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Polaris 2002 Snowmobile Specifications
General
Brand
Polaris
Model
2002 Snowmobile
Category
Offroad Vehicle
Language
English
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