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9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
3.37
6. Install the Clutch Center Distance Tool (PU-50658 or
PU-50658-A) onto the crankshaft and transmission
input shaft. The pictures below show a properly
installed tool (PU-50658).
NOTE
Images for Reference only. The tool shown should only
be used to check center to center distance.
The location the tool rests on the shafts may vary.
PU-50658–A
HOLE
YEAR
VEHICLE DESCRIPTION
1 2012 RZR 570
2
2011-14 RZR 900
2014-15 RZR XP 1000
2013
RANGER 900
3
2014-16
ACE
2015-18 ACE 570
2015-16
RGR ETX
2013–18 RZR 570
2014–18 RANGER 500/570
2015-18
RANGER 570 Full-Size
4 2014-18 RANGER 900/1000
HOLE
YEAR
VEHICLE DESCRIPTION
2015-18 RZR 900
2016-18 RZR 1000
2016–18
ACE 900
5 2015-18 RANGER Diesel
i.e. 2015 RZR 900 uses the holes marked with a
4
7. Torque the upper, then lower engine to transmission
adapter take up nuts (4) counterclockwise to
specification. Repeat the Step 7 process.
TORQUE
Engine to Transmission Coupler Take Up Nut:
60 in-lbs (6.7 Nm)
8. Fully insert the NEW engine to transmission coupler
bolts (3). Install NEW washers (5) and torque NEW
nuts (6) to specification.
TORQUE
Engine to Transmission Coupler Nuts:
88 ft-lbs (119 Nm)
9. Remove the lifting straps and overhead or portable
engine hoist and remove the spacer blocks
previously installed under the transmission and
engine.
10. Install the exhaust manifold and torque the fasteners
to specification.
TORQUE
Exhaust Manifold Bolts:
18 ft-lbs (24 Nm)
11. Install the exhaust pipe.
12. Install the coolant hoses onto the engine.
13. Install the throttle body and air box. Tighten the hose
clamps that secure the throttle body to the intake
duct, intake boot and air box.
ENGINE / COOLING SYSTEM
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