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PREMIER TECH Solido SMART - User Manual

PREMIER TECH Solido SMART
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Solido SMART
DOKK5110E 15.04.2020
Technical Documentation
Operating Manual Including Operations Logbook,
Manual for Installation, Commissioning and Maintenance
Fully Biological SBR Small Wastewater Treatment Plant
without primary treatment
Qualified advice by telephone: +49 (0) 30 4401 3830 (9:00 to 16:00, CET)
www.premiertechaqua.de ptad-berlin@premiertech.com

Table of Contents

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Summary

Legal grounds

Warranties

Additional documents

Installing the container

On-site conditions

Requirements for the installation site, including subsurface stability and water permeability.

Filling material

Specifications for the material used to surround and support the container.

Work procedure

Step-by-step guide for installing the container in the ground.

Assembling the Solido SMART wastewater treatment technology

Determine the location for the control unit

Guidance on selecting an appropriate location for the control unit.

Lay the cable

Instructions for routing and protecting the control cable.

Connect the hoses

Steps for connecting the air and water hoses to the system components.

Install the Solido SMART capsule

Procedure for installing the main technology capsule within the tank.

Fix the cable in place

How to secure the control cable within the system.

Check the complete installation

Final checks to ensure all components are installed correctly.

Perform start-up

Steps for initial plant start-up and operator briefing.

About this document

Scope

Defines the primary focus and purpose of this technical documentation.

Symbols used

Intended use

List of abbreviations used

Glossary of abbreviations found throughout the manual for clarity.

Safety instructions

For the operation of the small wastewater treatment plant installation

Safety guidelines specific to the installation phase of the plant.

Operation

Safety warnings and precautions related to the day-to-day operation of the plant.

Safety instructions

In-house inspection, repair, and maintenance

Safety measures for performing maintenance, repairs, and inspections on the system.

Description of functions

Component overview in round tank BL

Detailed diagram and legend identifying components within the round tank (BL) model.

Description of functions

Component overview in rectangular tank M2

Diagram and legend for components in the rectangular tank (M2) model.

Description of functions

General

Overview of the Solido SMART's compact design and SBR process.

Treatment process with the Solido SMART

Detailed explanation of the biological treatment process used by the SBR system.

Description of functions

Intermittent aeration

How the system uses aeration for micro-organism activity and mixing.

Sedimentation and discharge of clearwater

The process of separating clearwater and its discharge.

Automatic backwash system

Explanation of the system's self-cleaning mechanism for air lifters.

Description of functions

Plant control unit

Details about the S40 electronic controller and its settings.

Holiday economy mode

How to activate reduced operation during periods of absence.

Operating hour meter and logbook functions

Features of the controller for tracking usage and logging events.

Float switch

Functionality of the float switch as an overfill alarm sensor.

Description of functions

Sampling device

How to take samples of the treated water from the system.

Device for sludge removal

How the system facilitates sludge removal and when it's required.

Clearwater pump instead of clearwater lifter (option)

Information on the optional clearwater pump feature.

Operating notes

Everyday conduct

Recommended practices for operators to maintain system efficiency and protect the environment.

Operating notes

General recommendations

Advice on cleaning agents and consumption to maintain biological function.

Running-in phase and purification efficiency

Factors influencing the development of full purification efficiency and the initial start-up period.

Operating notes

Daily function check

Procedure for daily checks to ensure the plant is operating correctly.

Monthly in-house inspection (as per German law)

Requirements and steps for monthly inspections, including operator qualifications.

Half-yearly maintenance (as per German law)

Legal requirement for professional maintenance every six months.

Other maintenance recommendations

Additional maintenance advice, including electrical safety checks.

Important documents for operation and maintenance

Importance of maintaining an operations logbook for records and authorities.

Inspection, maintenance and desludging

Opening and closing the TopCover

Step-by-step guide on how to safely open and close the main tank lid.

Inspection, maintenance and desludging

Monthly in-house inspection

Specific tasks to be performed during the monthly inspection.

Inspection, maintenance and desludging

Half-yearly maintenance

Detailed list of tasks to be carried out during the mandated biannual maintenance.

Inspection, maintenance and desludging

Sampling and its verification according to the legal water usage permit

Procedures for taking and verifying water samples against permit requirements.

Performance

How maintenance activities and results are documented in a report.

Checking the filter

Instructions for inspecting and replacing the compressor filter.

Inspection, maintenance and desludging

Take sample of activated sludge from reactor chamber

Detailed steps for collecting and analyzing an activated sludge sample.

Inspection, maintenance and desludging

Evaluation of sludge level SSV90 norm and recommendation for desludging

Method for calculating sludge level and determining when desludging is necessary.

Inspection, maintenance and desludging

Desludging

Instructions on how to perform sludge removal and important considerations.

Installation and start-up

Checking the system components for completeness

Verifying all parts are present and in good condition before installation.

Installation and start-up

Pre-installed components in the treatment tank BL

Identification of parts pre-assembled within the BL tank model.

Installation and start-up

Pre-installed components in the treatment tank M2

Identification of parts pre-assembled within the M2 tank model.

Installation and start-up

Checklist BEFORE assembling the Solido SMART treatment system

A checklist to ensure all prerequisites are met before starting assembly.

Installation and start-up

Assembly steps for the Solido SMART treatment system

Step-by-step guide for assembling the various components of the treatment system.

Installation and start-up

Connecting the air inlet supports

Instructions for connecting and positioning the air inlet assembly.

Laying the control cable

How to route the control cable from the tank to the control unit.

Installation and start-up

Connecting the technology capsule

Steps to connect hoses and electrical components to the technology capsule.

Inserting the technology capsule

Procedure for carefully placing the technology capsule into its housing.

Notes for plants with pumped outlet KWP (option)

Specific information for plants equipped with an optional pumped outlet.

S40 control unit and available settings

About the S40 control unit

Introduction to the S40 control unit, its components, and included symbols.

S40 control unit and available settings

Navigation in the control menu

How to navigate through the menus and options of the S40 control unit.

Installation

Instructions for mounting the S40 control unit housing.

S40 control unit and available settings

Settings during start-up

Parameters to configure during the initial start-up routine of the control unit.

S40 control unit and available settings

Power failure recognition

How the control unit detects and responds to power interruptions.

Menu structure

Overview of the hierarchical structure of the S40 control unit's menus.

S40 control unit and available settings

Other main menu levels

Details of additional menu options accessible from the main interface.

S40 control unit and available settings

Holiday setting

Option to activate a reduced operation mode for holidays.

Current monitor

Display showing the current operational status of components like the compressor.

Information

Displays showing operational data like running times and air feed rates.

S40 control unit and available settings

Application example in the password-protected

A practical example of changing plant settings via the password-protected service menu.

S40 control unit and available settings

select compressor

Option to select the appropriate compressor type for the system.

aeration level

Setting for adjusting the aeration intensity.

select number of PE

Configuration for the number of persons (PE) the plant is serving.

KWP instead of KWH

Setting to indicate if a clearwater pump (KWP) is used instead of a lifter (KWH).

DOP

Setting for the Dosing pump (optional).

SSP

Setting for the Sludge pump (optional).

S40 control unit and available settings

Start125% Start-up phase

Configuration and activation of the extended start-up phase for the plant.

S40 control unit and available settings

Solido SMART S40 menu overview

A visual map of the S40 control unit's menu structure and options.

S40 control unit and available settings

start time*

Setting the start times for the treatment cycles.

holiday

Configuration for holiday mode settings.

current monitor

Monitoring current operational parameters.

information

Displays showing operational data like running times and air feed rates.

S40 control unit and available settings

Alarm relay (for an external signaller)

How to connect an external alarm device to the control unit.

Service and maintenance (specialist companies only)

Procedures for fuse replacement and battery maintenance, for qualified personnel.

Operational failures and resolving them

S40 control alarm messages

List of alarm messages displayed by the S40 control unit and their meanings.

Operational failures and resolving them

Measures to be taken when an alarm occurs

Actions for operators and specialists when an alarm is active.

Operational failures and resolving them

Other failures

Troubleshooting guide for plant faults not covered by alarm messages.

Appendix

Technical data and environmental conditions for the control unit

Specifications and operating conditions for the S40 control unit.

Appendix

Type plate control unit

Information found on the control unit's identification plate.

Wire configuration;terminal scheme for Solido SMART with S40 control

Diagrams showing plug pin assignments and electrical connections for the S40 control unit.

Appendix

Technical data for Solido SMART technology capsule

Specifications for the technology capsule, including dimensions and compressor details.

Appendix

EC declaration of conformity

Official declaration that the product complies with relevant EC directives.

Appendix

Declaration of performance according to the Construction Products Regulation

Performance data and conformity assessment for the wastewater treatment plant.

Solido SMART operations logbook

Master data sheet for your Solido small wastewater treatment plant

PREMIER TECH Solido SMART Specifications

General IconGeneral
BrandPREMIER TECH
ModelSolido SMART
CategoryWater Filtration Systems
LanguageEnglish

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