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CubiScan 125
Quantronix CubiScan 125 Service Manual
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CubiSc
an
®
125
Ser
v
ice Manu
al
Version 1.0
Quantronix, Inc.
Cubing and W
eighing S
ystems
380 South 200 West
P.O. Box 929
Farmington, Utah 84025
U.S.A.
Phone: +1(80
1) 451-7000
Fax: +1(80
1) 451-05
02
Website:
http://www.cubiscan.com
2
Table of Contents
Default Chapter
1
Service Manual
1
Limited Warranty
2
Table of Contents
5
Chapter 1 Diagnostics
11
Figure 1 Cubiscan 125 Parts
11
Figure 1
11
Booting Process Errors
12
Failure in Initialization Process
12
Failure to Turn on
13
Gate Dimensional Errors
14
Inconsistent Measurement Readings
14
Incorrect Height Measurement
14
Item Exceeds Boundary
15
Black Lines in Measurements
16
Invalid Yellow Shapes in Measurement Results
16
Figure 2 Black Line in Measurement
16
Figure 3 Invalid Yellow Shapes in Measurement Results
17
Ultrasound Dimensional Errors
18
Inaccurate Measurement Readings
18
Gate Movement Errors
19
Gate Cursor Not Moving
19
Gate Cursor out of Box
19
Gate Speed Warning
20
Irregular Gate Movement
20
Return Gate to Home Error
20
Miscellaneous Errors
20
Frozen or Not Functioning
20
Ready Indicator Not Lighting
21
Touchscreen Is Not Functioning
21
Scale Errors
21
Dashes in Weight Field
21
Different Load Cells Report Different Weights
22
No Zero Indicator
23
Chapter 2 Scale Calibration
24
Figure 4 Main Screen
24
Figure 6 Calibration Menu
25
Figure 7 First Scale Calibration Screen
26
Figure 8 Second Scale Calibration Screen
27
Figure 9 Third Scale Calibration Screen
27
Chapter 3 Cleaning
28
Cleaning the Gate Filters
28
Cleaning the Glass Platform
28
Cleaning the Touchscreen
28
Cleaning the Ultrasound Sensors
28
Chapter 4 Updating the Firmware
29
Updating Firmware Via the SD Card
29
Figure 10 Controller Lid Screws
29
Figure 11 Jumper
29
Updating Firmware Via a Serial Connection
30
Figure 13 Controller Lid Screws
30
Figure 15 Jumper 2
31
Checking the Firmware Version
32
Chapter 5 Balancing the Load Cells
33
Figure 16 Load Cell Summing Box
33
Figure 18 Load Cell Wire Connections
34
Chapter 6 Part Replacement
35
Replacing a Fuse
35
Replacing the Display
36
Figure 19 Controller Box Screws
36
Replacing the Length or Width Ultrasound Sensor
37
Figure 20 Length/Width Sensor Screws
37
Replacing the Height Ultrasound Sensor
38
Figure 21 Height Sensor Screws
38
Replacing the Height Transmitter Board
39
Figure 22 Height Transmitter Gate Cover
39
Figure 23 Height Transmitter Board Assembly
39
Replacing the Height Receiver Board
40
Figure 24 Height Transmitter Board
40
Figure 25 Height Receiver Gate Cover
40
Replacing the Width Transmitter Board
41
Figure 27 Height Receiver Board Assembly
41
Figure 28 Width Transmitter Gate Cover
42
Figure 29 Width Transmitter Board Assembly
42
Figure 30 Width Transmitter Board
42
Replacing the Width Receiver Board
43
Figure 31 Encoder Cover Bolts
43
Replacing the Encoder
44
Figure 32 Width Receiver Gate Cover
44
Figure 33 Width Receiver Board
44
Figure 34 Encoder Cover Bolts
44
Figure 35 Encoder Cable Cover Screws
45
Figure 36 Encoder Screws
45
Figure 37 Encoder Set Screws
45
Replacing the Proximity Sensor
46
Figure 38 Proximity Sensor Screws
46
Replacing the Controller Box
47
Figure 39 Controller Box
47
Replacing the Inverter Board
48
Replacing the Motherboard
49
Figure 41 Controller Box Screws
49
Figure 42 Overview of Motherboard
50
Replacing the Power Supply
51
Replacing the Scale Card
52
Figure 45 Controller Box Screws
52
Replacing the Load Cell Summing Board
53
Figure 47 Overview of Motherboard
53
Figure 48 Load Cell Summing Box Screws
53
Figure 49 Inside Load Cell Summing Box
54
Figure 50 Load Cell Wiring Diagram
54
Replacing a Load Cell
55
Figure 51 Load Cell Summing Box Screws
55
Figure 52 Load Cell Bolts
55
Figure 53 Load Cell Nuts
55
Figure 54 Load Cell Wiring Diagram
56
Replacing Gate Cables
57
Figure 55 Front Platter Screws
57
Figure 56 Back Platter Screws
57
Figure 57 Encoder Cover Bolts
57
Figure 59 Encoder Set Screws
58
Figure 61 Gate Adjustment Bolts
58
Figure 63 Gate Board Labels
59
Figure 64 Height Transmitter Board Assembly
60
Chapter 7 Communication
62
Serial (RS-232) Communication
62
Figure 65 Controller Connections
62
Ethernet Communication
63
Ethernet Cable
63
Ethernet Cable with Ethernet to USB Adapter
63
USB Communication
64
Use COM Define
64
Appendix A Communication Protocol
66
Serial (RS-232-C) Cable Pin Assignments
67
Ethernet (TCP/IP) Cable Pin Assignments
67
USB Port Cable Pin Assignments
68
Figure 67 Parts List
95
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Quantronix CubiScan 125 Specifications
General
Brand
Quantronix
Model
CubiScan 125
Category
Measuring Instruments
Language
English
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