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Rinnai I Series User Manual

Rinnai I Series
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Rinnai I-Series Condensing Boiler Combi Manual
Central Heang and Domesc Hot Water
INSTALLATION AND OPERATION MANUAL
I-Series Condensing Boiler
Wall-Mounted, Gas-Fired Combi Boiler
Cered to ANSI Z21.13
and CSA 4.9
COMBI MODELS
i060C (REB-A1847FF-US)
i090C (REB-A2647FF-US)
i120C (REB-A3558FF-US)
READ AND SAVE THIS MANUAL
If the informaon in these instrucons are not followed exactly, a re or explosion may
result causing property damage, personal injury, or loss of life.
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbors phone. Follow the gas suppliers instrucons.
If you cannot reach your gas supplier, call the re department.
Installaon and service must be performed by a qualied installer, service agency or the gas supplier.
WARNING

Table of Contents

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Rinnai I Series Specifications

General IconGeneral
CategoryBoiler
BrandRinnai
SeriesI Series
Energy Star CertifiedYes
Heat Exchanger MaterialStainless Steel
MountingWall-mounted
Fuel TypeNatural Gas, Propane
Vent TypeDirect Vent
DimensionsVaries by model
WeightVaries by model
Modulation RangeUp to 10:1
Warranty12 years heat exchanger, 5 years parts

Summary

Welcome

Installer Guidance

Guidance for professional installers regarding installation and qualifications.

Acronyms and Abbreviations

Lists common acronyms and abbreviations used in the manual.

Safety

Safety Symbols

Explains important safety symbols used throughout the manual.

Safety Precautions

Details safety precautions for installer and consumer.

About the Boiler

Boiler Front View

Shows a visual representation of the boiler's front with labeled connections.

Boiler Bottom View

Illustrates the boiler's bottom view with labeled connections and piping.

Boiler Components

Details the internal components of the boiler with labels.

Boiler Specifications

Presents detailed technical specifications for different boiler models.

Boiler Dimensions

Provides dimensional drawings and measurements of the boiler.

Optional Accessories

Lists and describes optional accessories available for the boiler.

Installation

Installation Guidelines

Outlines general guidelines and requirements for boiler installation.

What You'll Need for Installation

Lists recommended tools and parts required for installation.

Items Included with Boiler

Details the components and accessories included with the boiler package.

Choosing Installation Location

Guidance on selecting the proper location, considering environment and water quality.

Location Environment and Clearances

Discusses environmental factors and specifies required clearances for boiler installation.

Mounting the Boiler to the Wall

Step-by-step instructions for mounting the boiler securely to the wall.

Filling the Condensate Collector

Instructions on how to properly fill the condensate collector before operation.

Venting

Venting Guidelines

Essential guidelines for boiler venting installation.

Venting Installation and Termination

Outlines installation sequence and considerations for vent termination.

PVC Venting Safety Switch

How to adjust settings related to PVC venting and exhaust temperatures.

Venting Options

Details available venting options for the boiler.

Venting Components List

Lists 2in./4in. concentric vent terminations and manufacturers.

Twin Pipe Venting Components

Lists components for 2 inch and 3 inch twin pipe venting systems.

PVC/CPVC Venting Materials

Approved materials for PVC/CPVC vent and air piping.

Direct Vent Termination Clearances

Specifies clearances for direct vent terminations based on installation codes.

Concentric Pipe Vent Lengths

Details maximum equivalent vent lengths for concentric pipe systems.

Concentric Pipe Installation

Instructions for installing concentric vent pipes.

Twin Pipe Clearances and Lengths

Specifies clearances and maximum lengths for twin pipe venting.

Twin Pipe Installation

Instructions for installing twin pipe venting systems.

Concentric Vent Applications

Illustrates example applications for concentric vent terminations.

Non-Direct Vent Clearances

Specifies clearances for non-direct vent terminations based on installation codes.

Room Air Venting Clearances

Details clearances for room air vertical and indoor applications.

Room Air Venting and Combustion Air

Guidelines for room air venting and ensuring adequate combustion air.

Combustion Air Space Definitions

Defines unconfined and confined spaces for combustion air requirements.

Combustion Air Requirements

Requirements for combustion air openings and general guidelines.

Room Air Installation

Instructions for installing room air venting systems.

Room Air Venting Applications

Illustrates example applications for room air venting.

Gas Supply

Connect the Gas Supply

Procedures and safety precautions for connecting the gas supply to the boiler.

Gas Operating Instructions

Steps for safely operating the boiler with gas supply.

Natural Gas Pipe Sizing

Reference tables for sizing natural gas piping based on pressure drop.

Propane Gas Pipe Sizing

Reference tables for sizing propane piping based on pressure drop.

DHW System Piping

DHW Piping Guidelines

Guidelines for connecting hot water piping to the boiler.

DHW Piping Diagram

Illustrates a basic DHW installation piping arrangement.

CH System Piping

CH Piping Guidelines

Guidelines for connecting central heating piping to the boiler.

Common CH Components

Lists and describes common components used in a central heating system.

Basic CH Piping Diagram (No Separation)

Illustrates a basic CH system piping arrangement without hydraulic separation.

Basic CH Piping Diagram (Hydraulic Separation)

Illustrates a basic CH system piping arrangement with hydraulic separation.

Hydraulic Separation Methods

Explains the concept and methods of hydraulic separation for heating systems.

Pressure Relief Valve Connection

Instructions for connecting pressure relief valves for DHW and CH systems.

Condensate Drain Line

Guidelines and instructions for connecting the condensate drain line.

Condensate Pump Wiring

Instructions for wiring the condensate pump safety switch.

Power Supply

Power Supply Guidelines

General guidelines for connecting the boiler's power supply.

Electrical Connections

Details the connections for external devices to the boiler's PC board.

Commissioning

Commissioning Process

Safety precautions and the process for commissioning the boiler.

Post-Installation Checklist

Installation Checks

Comprehensive checklist for verifying correct installation and system setup.

Operation

Start-Up Information

Information and requirements for the initial startup of the boiler system.

Control Panel Features

Overview and explanation of the boiler's control panel buttons and display.

Basic Operation Settings

How to adjust DHW setpoint temperatures.

Central Heating Settings

How to adjust central heating setpoint temperatures.

DHW Comfort Modes

Explanation and selection of Eco and Comfort modes for domestic hot water.

Units and Panel Sound Settings

How to change display units and control panel sound settings.

Child Lock and Performance Data

Settings for child lock and viewing boiler performance data.

Viewing Performance Data

Steps to access and view the boiler's performance data.

PC Board DIP Switches

Explanation of PC board switches and their functions.

DIP Switch Settings Explained

Detailed functions and settings for each DIP switch.

Altitude Settings

Adjusting DIP switches for different altitude installations.

Thermostat and CH Modes

Configuring thermostat usage and central heating modes.

Parameter Settings Overview

Steps to access and navigate parameter settings.

Parameter Settings Table Part 1

Details parameters 00-12 for boiler configuration.

Parameter Settings Table Part 2

Details parameters 13-17 for boiler configuration.

Parameter Settings Table Part 3

Details parameters 40-43 for boiler configuration and pump linkage.

Parameter Settings Table Part 4

Details parameters 44-A2 for boiler configuration and freeze protection.

DHW Recirculation Function

Details the DHW recirculation function, modes, and important notes.

Recirculation Mode Settings

How to enable and configure DHW recirculation modes and parameters.

Crossover Mode Plumbing Diagram

Plumbing diagram for the crossover mode of DHW recirculation.

Dedicated Mode Plumbing Diagram

Plumbing diagram for the dedicated mode of DHW recirculation.

Simultaneous CH/DHW Operation

How to enable and configure simultaneous central heating and DHW operation.

Diagnostic Codes

Troubleshooting guide for common diagnostic codes and error messages.

Boiler Component Diagnostics Part 1

Troubleshooting guide for various sensor and component errors.

Boiler Component Diagnostics Part 2

Troubleshooting guide for various component errors like water pressure and fan issues.

Boiler Component Diagnostics Part 3

Troubleshooting guide for PC board, valve, and thermistor related codes.

Boiler Operation and Error Codes

Troubleshooting common operational issues and error codes.

Forced Hi/Low Fire Modes

How to set the boiler to forced high or low fire operating modes.

Maintenance

Owner Maintenance

Routine maintenance tasks for the boiler owner to perform monthly.

Licensed Professional Maintenance

Annual maintenance tasks to be performed by a qualified professional.

Ignition Safety Shut Off Test

Procedure for testing the ignition safety shut-off device.

Appendices

Approved System Chemicals

Lists of approved cleaners, inhibitors, and antifreezes for hydronic systems.

CH Plumbing System Flush

Instructions for flushing the central heating plumbing system.

DHW Heat Exchanger Flush

Procedure for flushing the DHW heat exchanger to remove scale.

System Application Examples

Illustrative diagrams of various system applications with hydraulic separation.

Single Zone Hydraulic Separation

Plumbing diagram for a single zone system with hydraulic separation.

Two Zone Hydraulic Separation (Option 1)

Plumbing diagram for a two zone system with hydraulic separation.

Two Zone Hydraulic Separation (Option 2)

Plumbing diagram for a two zone system with hydraulic separation.

Multiple Zones Plumbing Diagram

Plumbing diagram for multiple zones with hydraulic separation.

Multiple Zones CH Mode Active

Plumbing diagram for multiple zones with CH mode active and parameter setting.

Gas Conversion Requirements

Requirements and warnings for converting the boiler for propane gas.

Replace the Orifice

Step-by-step instructions for replacing the gas orifice during conversion.

Adjust Parameter Settings for Gas

How to adjust boiler parameters for natural gas or propane.

Check Gas Operation

Procedures for checking normal operation and flame appearance after conversion.

Boiler Wiring Diagram

Detailed electrical wiring diagram for the boiler.

Boiler Ladder Diagram

Electrical ladder diagram illustrating the boiler's control logic.

CH Pressure Drop and Flow Curve

Graph showing pressure loss and flow for central heating.

DHW Pressure Drop and Flow Curve

Graph showing pressure loss and flow for domestic hot water.

Additional DHW Controller Guidelines

Guidelines for installing and connecting an optional DHW temperature controller.

Remove Boiler from Common Vent

Procedures for safely removing a boiler from a common vent system.

Massachusetts Gas Regulations

Specific gas installation regulations for Massachusetts.

Limited Warranty Details

Details of the limited warranty coverage and terms for Rinnai boilers.

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