SANY SY75 - Page 70

To Next Page

To Previous Page

Monitor SY75C Excavator OMM

3-32 Operation and Maintenance Manual — 0220 SANY

This Page Intentionally Left Blank

Main Page

Table of Contents5
Introduction13
About this Manual15
Your Documentation Package16
Operation and Maintenance Manual16
Parts Manual16
Maintenance Log16
Organization of this Manual17
Table of Contents17
Introduction17
Safety17
Machine Controls17
Machine Operation17
Maintenance17
Specifications17
Optional Equipment17
Serial Number Location18
Record of Serial Number and Dealer Information18
Correction Request Form19
Safety21
General Precautions22
Hazard Alerts in this Manual22
Preparations for Work23
Precautions During Work23
Lifting Precautions24
Operator Safety Information25
Mount and Dismount the Machine25
Unauthorized Machine Modifications26
Job Safety26
Personal Protective Equipment (PPE)27
Fire Safety27
Dust and Chemical Hazards27
Weld, Drill, Cut or Grind on the Machine27
Oil Systems27
Add Oils to the Machine27
Refuel28
High-Pressure Oil Lines28
Accumulator28
Electrical System28
Environmental Precautions29
Lockout/Tagout Procedures29
Machine Decals30
Location and Meaning30
Tow or Lift the Machine37
Exterior Components41
Cab Interior42
Seat and Seat Belt43
Hydraulic Lockout Control Lever43
Left Control Console44
Climate Control Panel45
Radio Control Panel47
Right Control Console49
Indicator Lights49
Key Switch50
Throttle Control Dial50
Dozer Blade Control50
Work Lamp Switch50
Windshield Wiper Switch51
Windshield Washer Switch51
12V Power Supply51
Emergency Stop52
Joystick Controls52
SAE/BHL Joystick Operating Modes52
SAE/BHL Selector52
SAE Mode54
BHL Mode55
Left Joystick Buttons56
Right Joystick Buttons57
Travel Controls58
Auto Deceleration Function59
Fuses59
Monitor61
Screen Displays63
Main Operator Screen63
Password Screen63
Main Menu Screen64
Running Information Screens64
Engine and Throttle Signals Screen64
Switch Signals Screen65
Machine Configuration Screen65
Failure Codes Screen66
Maintenance Information Screens66
GPS Information Screen68
Language Selection Screen69
Date and Time Setup Screen69
Machine Operation71
Work Area73
General Job Safety73
Work Crew74
Operator74
New Machine Run-In75
Pre-Start Checks76
Daily Maintenance Record76
Clean76
Monitor Settings77
First-Time Setup77
Access the Main Menu77
Language Selection79
Time and Date Display79
Engine Procedures80
Cold Weather Operation80
Jump-Start the Engine81
Engine Start Procedure82
Idle the Engine83
Engine Shutdown Procedure84
Machine Warm up85
Travel Operations87
Before Travel87
Track Direction88
Right Turn88
Left Turn89
Straight Travel89
Left Zero Radius Turn89
Right Zero Radius Turn90
Slopes90
Operations in Water90
Release Machine from Mud91
One Track Stuck91
Two Tracks Stuck91
Control Work Equipment92
SAE Control Pattern92
Swing92
Arm92
Boom93
Bucket93
BHL Control Pattern94
Swing94
Arm94
Boom94
Bucket95
Recommended Applications96
Backhoe Operation96
Digging a Trench97
Loading Operations97
End-Of-Workday Checks98
Park and Store the Machine99
Overnight Storage99
Short Term Storage100
Long Term Storage100
Preparation100
During Storage102
Return to Service103
Transport the Machine104
Lift the Machine104
Load the Machine104
Unload the Machine106
Maintenance Information112
Checks before Maintenance112
Checks after Maintenance or Repairs112
Hour Meter Reading113
Genuine SANY Replacement Parts113
SANY Approved Lubricants113
Collect Oil Samples113
Weld, Drill, Cut or Grind on the Machine113
Clean Parts or the Machine114
Covers and Locks114
Inspection and Maintenance in Adverse Environments114
Mud, Rain or Snow Conditions114
Near Ocean (Salt Air) Environments114
Dusty Environments115
Rocky Ground Surface115
Cold Environments115
Other Weather Environments115
Fluids and Lubricants116
Location, Capacity, Type116
Fuel117
Engine Oil Viscosity/Temperature Data117
Lubricating Grease/Temperature Data118
Industrial Gear Oil/Temperature Data118
Hydraulic Oil/Ambient Temperature Data118
Engine Coolant119
Lubricants119
Grease119
Windshield Washer Fluid120
Maintenance Schedule121
Secure the Machine for Maintenance121
As Required121
Daily or 10 Hour121
Weekly or 50 Hour122
Monthly or 250 Hour123
Months or 500 Hour123
Month or 1,000 Hour124
Annually or 2,000 Hour124
Maintenance Procedures125
Accumulator Function - Check125
Air Conditioner - Check125
Air Conditioner Compressor Belt - Check and Adjust126
Air Conditioner Compressor Belt - Check126
Air Conditioner Compressor Belt - Adjust126
Air Conditioning Fresh Air Filter - Check127
Batteries - Check129
Battery - Replacement130
Bucket - Replace131
Decals - Check132
Doors and Locks - Check132
Electrical System - Check133
Engine Air Filter - Replace135
Engine Air Intake System - Check137
Engine Coolant - Change140
Engine Coolant Level - Check143
Engine Exhaust Pipe Clamps - Check144
Collect Engine Oil Sample144
Engine Oil and Filter - Replace145
Engine Oil Level - Check149
Engine V Belts - Check150
Escape Tool - Check151
Final Drive - Check152
Final Drive Gearbox Oil Level - Check152
Collect Final Drive Oil Sample153
Final Drive Motor Mounting Bolts - Check153
Final Drive Oil - Change154
Fire Extinguisher - Check156
Front Window Locks - Check156
Fuel Level - Check157
Fuel Lines - Check157
Fuel Tank - Drain157
Fuel Tank Strainer - Check158
Grab Handles and Steps - Check159
Hydraulic Hoses - Check159
Hydraulic Line Connections - Check160
Hydraulic Oil - Add160
Collect Hydraulic Oil Sample163
Hydraulic Oil - Change164
Hydraulic Oil Tank Level - Check169
Hydraulic Pilot Line Filter Element - Replace171
Hydraulic System Breather Filter - Replace172
Hydraulic Tank Return Filter - Replace173
Idler - Check175
Lamps and Warning Devices - Check176
Mirrors - Adjust176
Muffler and Exhaust System - Check177
Operator Controls - Check179
Operating Functions - Check179
Operation and Maintenance Manual - Check180
Primary and Secondary Fuel Filters - Replace181
Primary Fuel Filter - Drain183
Pump Mounting Bolts - Check184
Radiator, Oil Cooler, and A/C Condenser Fins - Check185
SAE/BHL Selector Switch - Set186
Seat Belt - Check187
Sheet Metal - Check188
Swing Bearing - Lubricate188
Swing Bearing Bolts - Check189
Swing Drive - Check189
Swing Drive Oil - Change190
Swing Gearbox Bearing - Lubricate192
Swing Grease Bath Level - Check192
Top Roller Bolts - Check193
Track Assemblies - Check193
Track Bolts - Check194
Track Tension - Check and Adjust194
Track Tension - Check194
Track Tension - Increase196
Track Tension - Reduce197
Upper Structure and Lower Structure - Check197
Windshield Washer and Windshield Wiper - Check198
Work Equipment - Lubricate199
Machine Storage204
Short Term Storage (Less than 30 Days)204
Long Term Storage (Longer than 30 Days)204
Specifications205
Machine Dimensions206
Operating Range208
Lifting Range210
Lift Chart: Blade down211
Lift Chart: Blade up212
Optional Equipment213
Optional Equipment Safety214
Optional Equipment Selection214
Read Equipment Instructions214
Removal and Installation Precautions214
Optional Equipment Operation Precautions215
Optional Equipment Controls216
Component Location and Function216
Auxiliary Line Caps216
Monitor216
Right Joystick217
Optional Equipment Operation218
Attach Optional Equipment218
Optional Equipment Controls220
Blade Control221
Disconnect Optional Equipment221

Related product manuals

SANY SY75 - Page 70

Table of Contents

Related product manuals