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Manual provides overview of sorting, installation, operation, and troubleshooting procedures.
Critical safety guidelines covering voltages, interlocks, and electrical handling.
Covers voltages, interlocks, PCB handling, and connector safety.
Guidelines for using compressed air for cleaning, including safety.
Step-by-step instructions for removing and installing air ejectors.
Overview of the sorting process, product flow, and machine function.
Guidance on installing the machine, covering location and transport.
Requirements for installing the machine in terms of environment and space.
Guidance on safely moving the machine from its crate to the installation site.
Procedure for re-installing feeders and the input hopper after transport.
Instructions for connecting the machine to the appropriate electrical power source.
Requirements for connecting compressed air supply to the machine.
Connecting the dust extraction system to the machine's outlets.
Important precautions during installation, like avoiding direct welding.
Manual provides overview of ScanMasterII sub-assemblies, parts, and their functions.
Details components within the Lower Power Enclosure, including fans and transformers.
Description of the cooling fans and their role in air circulation.
Function of the power transformer in supplying ejector power.
Components included in the lower power supply unit.
Explanation of lamp ballasts for fluorescent lamps and light level control.
Function of the sensor in adjusting lamp ballasts for optimal light output.
How the switch prevents operation if air pressure is insufficient.
Role of the PCB in remote control and data monitoring systems.
Overview of the control panel and its primary function.
Operation of the power switch and its indicator lamps for machine status.
How indicator lamps on the status switch display computer and fault conditions.
The primary interface for operator interaction with the ScanMasterII.
Description of the three user access levels and their screen permissions.
Feature allowing selection of language for menus and displays.
Interface for starting/stopping sorting and adjusting key parameters.
Setting machine sensitivity for rejecting darker-than-normal products.
Setting machine sensitivity for rejecting lighter-than-normal products.
Adjusting feeder vibration to control product flow and throughput.
Button to toggle power to the vibratory feeders.
Controls feeder operation based on product level in the hopper.
Allows disabling ejectors for maintenance or specific operations.
Activates the window wiper to clean viewer glass.
Visual display of trip rates for each channel and view.
Screens used for configuring machine settings and parameters.
Primary setup screen for lamp levels, spot size, and other core settings.
Adjustment for the light intensity from the fluorescent lamps.
Setting to define the minimum size of a defect for rejection.
Adjusting the background for optimal signal detection.
Controls the timing of ejector activation for accurate defect removal.
Setting the time delay for product travel from view to rejection point.
Adjusting the duration of the ejector's air blast.
Option to continue operation during a detected lamp fault.
Screen for configuring trip modes, sort modes, and lamp types.
Selecting detection mode: Dark, Light, Both, or Off.
Choosing between Reflective and Translucent sorting configurations.
Selecting the type or color of lamps installed in the sorter.
Defining how defects are classified based on viewing side (OR/AND).
Setting the timing parameters for the window wiper system.
Managing feeder operation via PLC or touchscreen inputs.
Screen for saving, recalling, or replacing machine presets.
Procedure for adjusting backgrounds to balance video signals.
Displays real-time status of feeders and other system components.
Monitoring feeder statistics like total run time and percentage on.
Displays operating temperatures within the viewer cabinets.
Visual feedback on system components via colored status buttons.
Captures and displays images to analyze product flow and quality.
Calibrates ejector firing rates for uniform sorting across channels.
Logs and displays fault conditions encountered by the machine.
Records user-entered maintenance logs, service history, and setup information.
Housing for printed circuit boards providing power and signal connections.
PCB related to timing signals, including status indicators and test points.
Status LED on the Timing PCB indicating normal or test conditions.
Test points for monitoring timing signals, like Start Sync.
Processes signals from optical sensors and amplifies them.
Configures sorting sensitivity by managing trip settings based on computer input.
Central control for setting ejector delay and dwell times.
Procedure for testing individual or grouped ejectors at various frequencies.
Indicator for reset status, signaling potential PCB issues if steady red.
Computer LED confirms active communication between computer and PCB.
Displays active views or decimal point blinking during Ejector Rate Normalization.
Manages signals directed to the Ejector Driver PCBs.
Circuitry for driving ejectors, with test points and fault indicators.
Controls the position and reflectivity of the machine's backgrounds.
Monitors various system functions and displays status via LEDs and the Status Screen.
Houses the control computer, memory, and interface connectors for peripherals.
PCB responsible for feeder vibration amplitude control.
Provides connections and fuse holders for the ejector circuits.
Connects the machine to external systems like PCs or PLCs.
Details serial interface connections for remote computer communication.
Instructions for connecting external equipment for control and monitoring via PLC.
Steps for connecting PLC 4-20mA signals for feeder rate control.
Procedure to test remote feeder RUN and RATE control functionality.
Monitors lamp performance and passes signals to the Lamp Power Supply.
Manual provides instructions for checks, operation, and adjustments for optimal sorter performance.
Essential checks to perform before operating the machine, especially on initial startup.
Checking and setting air pressure for ejectors and wiper regulator.
Verifying switch settings on PCBs for correct operational modes.
Checking S1/S2 switch positions for Primary or Resort mode selection.
Verifying DWELL BYPASS (SW6) and EJECTOR TEST (SW3) switch positions.
Process for testing each air ejector's functionality and sound.
Step-by-step guide for operating the ScanMasterII.
Procedures for powering on the machine and initiating operation.
Safe procedure for turning off the machine and its associated systems.
How the machine handles power interruptions and its shutdown sequence.
Steps to resume operation after a power restoration event.
Handling of short power interruptions that do not trigger full shutdown.
Proper orientation for inserting the flash disk into the system.
How to adjust backgrounds for optimal signal detection as per Section 2.6.
Ensuring similar defects produce comparable electronic signals across channels.
Using oscilloscope and potentiometers to equalize amplifier signal amplitudes.
Setting ejector on-time to optimize defect removal and minimize good product loss.
Fine-tuning the delay for product travel to ensure accurate rejection.
Controlling product supply via feeder gates and vibration amplitude.
Adjusting sensitivity for detecting and rejecting darker-than-normal products.
Adjusting sensitivity for detecting and rejecting lighter-than-normal products.
Setting the minimum size of a defect that will be classified as a reject.
Taking samples to assess defect levels, flow rates, and overall performance.
Ensuring consistent product flow across all chutes for accurate sorting.
Addressing issues like product bouncing and ensuring correct flow path.
Adjusting baffles to define the division between accepted and rejected product.
Fine-tuning dwell time to minimize good product removal.
Adjusting delay to prevent missed defects and excessive good product removal.
Using spot size to prevent removal of excess good product for small defects.
Setting trip level or color difference to trigger an eject signal.
Recommended sequence for optimizing sorter performance through adjustments.
Describes preventive maintenance procedures to keep the ScanMasterII in peak condition.
Procedures for checking and cleaning feeder trays to maintain production rate.
Checking and cleaning chutes to prevent product fines accumulation.
Ensuring the window wiper is functional and in good condition.
How to clean the viewer windows and internal components safely.
Procedure for replacing fluorescent lamps when they age or fail.
Step-by-step process for safely removing and installing fluorescent lamps.
Explanation of lamp ballasts and how they maintain constant light output.
Understanding lamp aging and adjusting ballasts for new lamps or varying conditions.
Routine cleaning of air ejectors to ensure proper operation.
Detailed steps for disassembling, cleaning, and reassembling air ejectors.
Maintenance for the prefilter and oil removal filter system.
Steps for servicing the prefilter, including bowl and element cleaning.
Procedures for servicing the oil removal filter, including element replacement.
Guidelines for cleaning the touchscreen display safely.
Manual details diagnostic features and indicators to aid in problem correction.
A comprehensive list of common issues and their potential causes.
Machine fails to power on or show any signs of activity.
Fans run, but other functions and indicators remain inactive.
Feeder fails to run; check breaker, hopper level, or indicators.
Feeder failure due to low air pressure or ejector/feeder fault indicators.
Feeder failure linked to viewer door status or lack of feeder indicators.
Feeder failure potentially caused by lamp or ballast issues.
Feeder failure due to incorrect remote settings or lamp/ballast fault lights.
Specific feeder failure due to ejector fault or related component indicators.
General| Brand | Satake |
|---|---|
| Model | Scan Master II |
| Category | Farm Equipment |
| Language | English |
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