Satake Scan Master II User Manual (English)

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OPERATOR’S MANUAL

ScanMasterII

SMII 800 IRF/IEF

SMII 810 IRF/IEF

SMII 820 IRF/IEF

SMII 830 IRF/IEF

(P/N 490128-90EMB)

REV 6/08J

MODELS 490128

490129

Table of Contents3
Section 1-General Information8
Scope8
Safety Precautions8
Voltages8
Electrical Interlocks8
Printed Circuit Card Removal8
Disconnecting and Reconnecting Plugs and8
Compressed Air Cleaning9
Removing and Installing Air Ejectors9
Brief Description of Sorting9
Scanmasterii, Side View11
Scanmasterii, Rear View12
Viewer, Two-View13
Viewer, Single-View14
INSTALLATION of the Scanmasterii15
Location15
Transporting the Scanmasterii15
Section 1-General Information16
Service Access for the Scanmasterii16
Transporting the Scanmasterii17
Installing the Feeders and Input Hopper18
Connecting the Power19
Connecting the Compressed Air19
Dust Extraction20
Other Considerations and Precautions20
Lower Power Supply21
Section 2 - Identification and Function of Parts22
Scope22
Lower Power Enclosure22
Cooling Fans22
Power Transformer22
Lower Power Supply22
Lamp Ballasts22
Lower Power Enclosure23
Lamp Current Sensor24
Low Air Pressure Switch24
System Interface PCB24
Control Panel24
Power On-Off Switch24
Control Panel25
Status Indicator26
Touch Screen Operator Interface26
Security Level26
Security Login Window27
Language Options28
Main Screen28
Dark Trip Control28
Keypad Window29
Main Screen30
Light Trip Control31
Feed Rate Control31
Feeder On-Off Button31
Hopper-Sensor Button31
Ejectors On-Off Button31
Ejector Off" Warning32
Wipe Button33
Trip Rate Bar Graph33
Setup Screens33
Section 2 - Identification and Function of Parts (Continue)33
Setup1 Screen33
Lamp Level33
Spot Size33
Setup1 Screen34
Background Position35
Ejector Timing35
Delay Adjustment35
Dwell Adjustment36
Lamp Fault Bypass36
Setup2 Screen36
Trip Mode36
Sort Mode36
Setup2 Screen37
Lamp Type38
View Mode38
Wiper Timing38
Feeder Control39
Setup3 Screen39
Background Adjustment Screen39
Status Screen40
Feeder Run-Time Summary40
Setup3 Screen41
Background Adjustment Screen43
Background Setting44
Status Screen45
Viewer Temperatures46
Status Indicators46
Frame Grab Screen47
Ejector Rate Normalization Screen47
Frame Grab Screen48
Ejector Rate Normalization49
Maintenance1 Screen50
Maintenance2 Screen50
Maintenance1 Screen51
Maintenance2 Screen52
Printed Circuit Card Cage53
Timing Pcb53
Indicators53
Test Points53
Amplifier Pcb53
Printed Circuit Card Cage, Single-View Machine55
Timing PCB56
Amplifier PCB57
Amplifier Interface Pcb59
Ejector Interface Pcb60
Ejector Testing60
Reset LED60
Computer60
Ejector Interface PCB61
Status62
Ejector Control Pcb62
Ejector Driver Pcb62
Background Control I/O Pcb62
Ejector Driver PCB63
Background Control I/O PCB64
Monitor Control Pcb66
Cpu Interface Module67
Feeder Driver Pcb69
Ejector Connector Pcb70
System Interface Pcb71
PLC Connections72
Connecting the 4-20 Milliamp Control72
Testing the Remote Feeder Control73
Lamp Monitor PCB74
Section 3 - Operation and Adjustments75
Scope75
Pre-Operational Checks75
Air Pressure75
Switch Positions75
Amplifier PCB75
Ejector Interface PCB76
Testing the Air Ejectors76
OPERATING the Scanmasterii76
Normal Startup76
Normal Shutdown77
Power Failure77
Restoring Power77
Restoring Power after a Minimal Power Failure77
Adjusting the Background(S)78
Adjusting the Gain of the Amplifiers78
Adjusting Ejector Dwell Time80
Adjusting Ejector Delay80
Adjusting the Feed Rate80
Adjusting the Dark Trip Control81
Adjusting the Light Trip Control81
Adjusting the Size Control82
Evaluation of Sorting Results82
Section 4 - Maintenance85
Scope85
Checking and Cleaning the Feeder Tray85
Checking and Cleaning the Chutes86
Checking the Window Wiper86
Checking and Cleaning the Viewer86
Lamp Replacement86
Adjusting the Lamp Ballasts87
Cleaning the Air Ejectors89
Servicing the Compressed Air Filter System91
Servicing the Pre-Filter92
Servicing the Oil Removal Filter92
Cleaning the Touch Screen Display95
Section 5 - Troubleshooting96
Scope96
Possible Problems and Probable Causes96
Monitor Control PCB97

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Satake Scan Master II Specifications

General

Brand	Satake
Model	Scan Master II
Category	Farm Equipment
Language	English

Satake Scan Master II User Manual

Table of Contents

Satake Scan Master II Specifications