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Siemens SIMOGEAR BA 2030 User Manual

Siemens SIMOGEAR BA 2030
208 pages
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Table of Contents

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Siemens SIMOGEAR BA 2030 Specifications

General IconGeneral
Size2030
Cooling MethodDependent on motor (typically surface cooled)
Mounting TypeFoot or Flange
EfficiencyUp to 96%
TypeBA 2030
Voltage400 V
CurrentDependent on motor
Protection ClassIP55
Mounting positionHorizontal

Summary

General Information and Safety Notes

General Information

Notes and measures for ATEX gearboxes, liability disclaimer, and product scope.

Copyright and Technical Support

Document copyright details, contact info for technical support, and online resources.

Intended Use and ATEX Requirements

Specifies intended use for ATEX gearboxes and their zone classifications.

Installation Notes and Vibration Severity

Prerequisites for installation and guidelines on permissible vibration levels.

User Obligations and Safety Rules

Outlines user responsibilities and the five key safety rules for maintenance.

Particular Hazards

Details specific risks like extreme temperatures, oil hazards, vapors, and explosion risks.

Technical Description

General Technical Description

Overview of gearbox construction, housing materials, gearing, lubrication, and bearing systems.

Shaft Seals and Cooling

Describes different shaft seal types and gearbox cooling considerations.

Surface Treatment

Details paint finishes, corrosion protection categories, and ATEX design surface treatments.

ATEX Ignition Hazards

Covers ATEX marking, constructional safety, liquid immersion, and ignition source control.

Incoming Goods, Transport, and Storage

Incoming Goods and Transport

Guidelines for receiving, inspecting, packaging symbols, and safe transport of gearboxes.

Storage

General information on proper storage conditions, preservation, and temperature requirements.

Installation

Unpacking and General Installation Info

Procedures for unpacking, checking for damage, and general installation considerations.

Fastening Bolts and Mounting Positions

Details tightening torques for bolts and describes mounting positions for various gearboxes.

Mounting Input/Output Elements

Instructions and warnings for safely mounting input/output elements on the gearbox shaft.

Shaft-mounted Gearbox Installation/Removal

Procedures for installing/removing shaft-mounted gearboxes using parallel keys, shrink disks, and SIMOLOC.

Commissioning

General Commissioning and Oil Level Check

Safety warnings for startup and procedures for checking oil level before operation.

Oil Expansion Unit and Temperature Monitoring

Instructions for mounting oil expansion units and installing temperature sensors.

VLplus Bearing System Options

Details automatic regreasing devices and dry-well versions with oil sensors for VLplus systems.

Operation

General Operation and Malfunctions

Guidelines for gearbox operation, temperature monitoring, and handling malfunctions.

Faults, Causes, and Remedies

Fault Diagnosis and Troubleshooting

Comprehensive table detailing faults, causes, and remedies for gearbox issues.

Service and Maintenance

General Maintenance Notes and Parts Subject to Wear

Overview of maintenance tasks, intervals, safety, and identification of wear parts.

Lubricant Management

Procedures for checking/changing lubricants, service life, and recommended lubricants.

Bearing and Seal Maintenance

Guidance on replacing bearings, checking for leaks, replacing vent valves, and cleaning.

Tightening Fastening Bolts

Instructions for checking and verifying the tightness of fastening bolts using a torque wrench.

Disposal

Product Disposal Procedures

Guidelines for environmentally friendly recycling and disposal of gearboxes and used oil.

Technical Data

Type Designation and Rating Plates

Explanation of gearbox type designations and details found on rating plates.

Mounting Positions

Illustrations of standard mounting positions for various gearbox types.

Oil Quantities

Tables specifying oil quantities required for different gearbox types and mounting positions.

Spare Parts

Obtaining Spare Parts

Information on stocking spare parts and finding them via Siemens Spares on Web.

Spare Parts Lists

Exploded views and part lists for various gearbox series (Helical, Parallel, Bevel, Worm).

Declarations

Declaration of Incorporation

Formal statement of the product as a partly completed machinery conforming to EU directives.

Declaration of Conformity

Statement of conformity with relevant EU directives, including ATEX marking details.

Your Suggestions

Customer Feedback

A form for customers to provide feedback, ideas, and suggestions for product improvement.

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