Page 3
EN
Assembly instructions table of contents
Assembly instructions table of contents
EC Declaration of Incorporation 6
Explanation of symbols and signs 7
1. Safety instructions 9
1.1 Intended use 9
1.2 Authorized personnel 9
1.3 Electric shock hazard 10
1.4 System pressure hazard 10
1.5 Compressed air hazard 10
1.6 Hydraulic pressure hazard 10
1.7 Explosion protection information 11
2. Lubricants 12
2.1 General information 12
2.2 Selection of lubricants 12
2.3 Approved lubricants 13
3. Overview 15
4. Assembly 16
4.1 General information 16
4.2 Setup and attachment 16
4.2.1 Assembly holes 18
4.2.2 Mounting dimensions 18
4.3 Pump elements 19
4.3.1 KFG/KFGS pump elements 19
4.3.2 KFGC (CAN bus) pump elements 19
4.3.3 Installing a pump element 19
4.3.4 Deliverable pump elements 20
4.3.5 Pressure regulating valve 21
4.4.2 Filler coupling 23
4.4.3 Filling cylinder 23
4.4.4 Filling cover 23
4.5 Electrical connection 24
4.5.1 General conditions for electrical
connections 24
4.5.2 KFG series 25
4.5.2.1 Power supply 12/24 VDC 25
4.5.2.2 Power supply 90-264 VAC 25
4.5.2.2 External control 26
4.5.2.4 Fill level monitoring 26
4.5.2.5 Pressure relief valve with integrated
pressure regulating valve 30
4.5.3 KFGS series 31
4.5.3.1 Power supply 12/24 VDC 31
Settings for progressive lubrication 32
4.5.3.2 Counter operation without system
monitoring 32
4.5.3.3 Counter operation without system
monitoring 33
4.5.3.4 Counter operation with system
monitoring (progressive) 33
Settings for single-line lubrication 34
4.5.3.5 Timer operation without system
monitoring 34
4.5.3.6 Timer operation with system
monitoring (single-line centralized
lubrication system) 34
4.5.3.7 Power supply 12/24 VDC
using a cubical plug 35
4.5.3.8 12/24 VDC connections for
system monitoring using an
M12x1 circular plug socket 36
4.5.3.9 Timer operation without system
4.5.3.10 Timer operation with system
4.5.4.1 Pressure relief valve with integrated
pressure regulating valve 37
4.5.5 KFGS 90-264 VAC series with
integrated control unit 38
4.5.5.1 Power supply 90-264 VAC 38
4.5.5.2 Connections for system monitoring 39
4.5.5.3 Timer operation without system
4.5.5.4 Timer operation with system
4.5.6 KFGC series 40
4.5.6.1 Power supply 12/24 VDC 40
4.5.6.2 Connectivity for KFGC series 42
4.5.6.3 Example of CAN bus control
with 5/4 directional solenoid valve 44
with connection to CAN bus system 44
connection to CAN bus system 44
4.6 Fill level control 45
4.7 Progressive system ventilation 45
4.8 Single-line system ventilation 45
4.9 Note on the rating plate 46
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