Table of Contents
1
This document has been prepared by JLG Industries Inc. for the USMC, 2004.
Approved for public release; distribution is unlimited.
Revision Log
Introduction
The Manual....................................2
Replacement Parts........................2
Reports..........................................2
Disclaimer......................................3
Safety Practices
Hazard Classification System........3
Accident Prevention Tags..............5
New or Additional Operators .........5
Instructional Symbols ....................6
Hazard Symbols ............................7
Avoidance Symbols.......................8
Avoidance Symbols (cont’d)..........9
Personal Considerations .............10
Operational Considerations.........14
Equipment Considerations ..........20
Operation
Operator Controls........................23
Front Dash Panel.........................54
Instruments and Indicators..........61
Pre-Operation Inspection.............66
Normal Starting............................67
Cold Starting................................68
Slave Starting ..............................70
Refueling .....................................71
Operating.....................................73
Carriages.....................................84
Using the Capacity Chart.............92
Load Capacity To Travel
Speed Tables ...........................94
Fork Rating................................104
How To Pick, Carry & Place
A Load ....................................105
Elevating Personnel...................107
Shut-Off.....................................113
Emergency Operations
Towing a Disabled Vehicle ........114
Emergency Boom Lowering ......123
General Maintenance
Introduction................................137
Maintenance Schedule and
Checklist.................................138
1. Lubrication Points ................141
2. Air Cleaner...........................143
3.Closed Cab Air Filters...........147
4.Engine Cooling System ........148
5.Engine Oil and Filter .............152
6.Engine Fuel System..............157
7.Engine Fan Belt ....................162
8.Air Conditioner
Compressor Belt ...............163
9.Hydraulic Oil and Filter .........164
10.Transmission Oil
and Filter ...........................169
11.Axle Oil ...............................172
12.Brake Disk Inspection.........175
13.Wheel End Oil.....................179
14.Transfer Case Oil................182
15.Wheels and Tires................186
16.Emergency Tire
Inflation System.................188
17.Batteries..............................192
18.Fuse & Relay
Replacement.....................194
19.Boom Chains and
Wear Pads ........................203
Storage and Transport ..............218
Short Term Storage...................218
Long Term Storage ...................220
Counterweight Removal
and Reassembly.....................223
Transport...................................226
Test Procedures
Stabil-TRAK™ System Test ......236
Parking Brake/Transmission
De-Clutch
Test Procedures.....................241
Four Wheel Steer Indexing
Procedure...............................244
Specifications
Fluid & Lubrication Capacities...245
Tires ..........................................247
Weights .....................................248
Vehicle Dimensions...................249
Electrical System.......................250
Engine.......................................252
Index.............................................255
Accident Prevention Tags
Replacement Manuals...................1
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