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Sony HDC-P1 Service Manual

Sony HDC-P1
238 pages
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HD MULTI PURPOSE CAMERA
HDC-P1
MAINTENANCE MANUAL
1st Edition

Table of Contents

Other manuals for Sony HDC-P1

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Sony HDC-P1 Specifications

Operating Environment IconOperating Environment
operating temperature-20°C to +45°C
storage temperature-20°C to +60°C
signal-to-noise ratio55 dB
Power IconPower
power requirements10.5 V DC to 17 V DC
power consumption24W
genlock input0.6 Vp-p, 75 Ω
Camera Specifications IconCamera Specifications
pickup device3-chip 2/3-inch type CCD
effective picture elements1920 x 1080
horizontal resolution1000 TV lines
Weight and Dimensions IconWeight and Dimensions
weight1.7 kg
width86 mm
height212 mm

Summary

Safety Warnings

General Safety Precautions

Manual is for qualified service personnel only. Avoid electric shock, fire, or injury.

Battery Safety Precautions

Battery Replacement and Disposal

Caution against explosion if battery is replaced incorrectly. Obey local laws for disposal.

Manual Structure Overview

Purpose of this Manual

Describes maintenance information for HD MULTI PURPOSE CAMERA HDC-P1.

Related Manuals

Lists HDC-P1 Operation Manual and Semiconductor Pin Assignments CD-ROM.

Trademarks

Lists trademarks and registered trademarks used in the manual.

Service Overview

Checking ROM and Software Versions

Verifies ROM and software versions of peripheral devices before installation.

Connectors and Cables

Details connector types, input/output signals, and wiring diagrams for cables.

Printed Circuit Board Locations

Illustrates the physical placement of various printed circuit boards within the unit.

Circuit Description

Provides functional descriptions for key circuit boards like PA-353P, DR-632P, TG-265PT, etc.

Side Panel Assembly Removal/Installation

Step-by-step instructions for removing and installing the side panel assemblies.

Onboard LED Indicators

Describes the purpose and normal state of LED indicators on various boards.

Switch Settings

Details the switch settings for AT-163APT and DPR-316 boards, including factory settings.

Flexible Card Wire Notes

Provides guidelines for disconnecting and connecting flexible card wires to prevent damage.

Circuit Board Replacement Notes

Lists EEPROM data retention and actions required after board replacement or repair.

Replacement of Main Parts

Replacing the CCD Unit

Procedure for replacing the CCD unit, including necessary precautions and steps.

Replacing CCD Unit Boards

Detailed instructions for replacing specific CCD unit boards such as DR-632P and NR-80P.

Replacing the DC Fan

Step-by-step guide for replacing the DC fan assembly, including notes on installation.

Replacing Operation Parts

Instructions for replacing operation parts like power switch and menu switch.

Replacing Connectors

Guidance on replacing connectors on front and rear panels, referring to relevant sections.

Rear Panel Assembly Removal and Installation

Procedure for removing and installing the rear panel assembly, including component detachment.

Board Replacement Procedures

Details replacement procedures for various boards including CN-3283, SW-1485, and DPR-315.

Lithium Battery Replacement Note

Note on replacing the lithium battery on the IF-1129 board for RTC backup.

Troubleshooting Device Communication

Describes the self-diagnosis function for checking communication and monitoring board status.

Periodic Check and Maintenance

Information on recommended replacement parts and cleaning of air vents.

CCD Block Number Description

Explains the CCD block number format, showing CCD block type and serial number.

Optional Fixtures

Lists optional fixtures available for extension or program upgrade.

Notes on Repair Parts

Covers safety-related components, parts standardization, stock availability, and harnesses.

Unleaded Solder

Notes regarding the use of unleaded solder, including soldering iron temperature.

Electrical Alignment

Preparations for Electrical Alignment

Lists required measuring equipment, related equipment, and tools for electrical adjustments.

Precautions for Adjustments

Details necessary precautions such as warm-up time, equipment calibration, and periodic maintenance.

File Data Structure for Adjustment

Explains the file structure for adjustment data including Scene, Lens, Reference, and OHB files.

Grayscale Chart Maintenance

Recommendations for using and handling grayscale charts for electrical adjustments.

Setup Menu Operations

Describes how to display the SERVICE menu and change setting values using the menu control knob.

Equipment Connection for Adjustments

Diagram showing the connection of measuring equipment, master setup unit, and camera.

Initial Settings for Adjustment

Describes initial settings for MSU-900 control panel and setup menu adjustments.

Adjustment Items and Setup Menu Mapping

Lists camera menu items corresponding to MSU-900 adjustment items.

Automatic Adjustment Procedure

Procedure for executing automatic adjustment using the MSU menu or camera setup menu.

BLACK SET Adjustment Procedure

Step-by-step guide for performing BLACK SET adjustment using the SERVICE menu.

Sensitivity Adjustment Procedure

Procedure for adjusting sensitivity, including lens iris settings and waveform monitor checks.

V-SUB Adjustment Procedure

Detailed steps for performing V-SUB adjustment for different formats.

Black Shading Adjustment Procedure

Procedure for black shading adjustment, adjusting WFM channels to be as flat as possible.

White Shading Adjustment Procedure

Procedure for white shading adjustment, ensuring proper conditions and automatic white balance.

RPN Adjustment Procedure

Procedure for adjusting residual point noise (RPN) using the SERVICE menu.

Video System Level Adjustments

Details on video system level adjustments, including H/V Ratio adjustment.

Detail Level Adjustment

Procedure for adjusting the detail level added to each step of the grayscale.

Crispening Adjustment

Procedure for adjusting the crispening level, setting it to reduce noise in the black-level area.

Level Dependent Adjustment

Procedure for setting Level Dep to the point where burr starts decreasing or to a user-desired level.

Detail Clip Adjustment

Procedure for adjusting the white limiter and black limiter edges to the desired clip level.

Auto-iris Adjustment

Procedure for adjusting the APL ratio and auto-iris level.

Pedestal Level Adjustment

Procedure for adjusting levels A to the desired level for R, G, and B, and using Master.

Flare Adjustment

Procedure for adjusting flare levels by setting level B sequentially for R, G, and B.

Gamma Correction Adjustment

Procedure for adjusting gamma correction by adjusting cross points B to the desired level.

Knee Point/Knee Slope Adjustment

Procedure for adjusting knee point level A and knee slope level B sequentially.

White Clip Level Adjustment

Procedure for adjusting white clip level A sequentially for R, G, and B, and using Master.

File Store Procedure

Instruction to execute reference file store after completing adjustments in Section 3-4.

ND Offset Adjustment

Procedure to correct white balance after replacing the TG-265PT board.

RPN Compensation

Details on RPN compensation, including automatic and manual procedures.

Vertical Line Compensation

Procedure for compensating vertical line fixed-pattern noise of the CCD.

VBS Output Level Adjustment

Procedure for fine adjustment of VBS outputs using waveform monitor settings.

TEST SAW Level Adjustment

Procedure for adjusting TEST SAW level after replacing the CCD block assembly.

File System

File Structure Overview

Describes six types of files available for data management: Operator, Scene, Reference, Lens, OHB.

Operator File Management

Explains storing and reading operator file data using the setup menu.

Preset Operator File Management

Describes calling, storing, and initializing preset operator file data.

Scene File Management

Details storing and calling scene files using PAINT menu or MSU.

Reference File Management

Explains storing, calling, and initializing reference files for factory settings.

Lens File Management

Describes adjusting the lens and setting the lens file for compensating differences.

OHB File Management

Procedure for adjusting and storing OHB file values specific to the CCD block.

File Items Overview

Lists setting data and storage files categorized by function, with descriptions on symbols.

Setup Menu

Entering the SERVICE Menu

Describes how to display the SERVICE menu by operating the DISPLAY/MENU switch.

Settable Special Functions

Lists settable special functions available by settings in the SERVICE menu.

SERVICE Menu Description

Describes items and factory settings within the SERVICE menu, such as Scene File Type.

Spare Parts

Notes on Repair Parts

Information on safety-related components, standardization, stock of parts, and harnesses.

Exploded Views of Components

Diagrams showing exploded views of front block and related part numbers.

Electrical Parts List

Lists electrical components for various boards including AT-163APT, DPR-315, DPR-316.

Block Diagram

Overall Block Diagram

Illustrates the overall block diagram of the system, showing interconnected modules.

Schematic Diagrams

AT-163APT Schematic Diagram

Schematic diagram for the AT-163APT board, showing component interconnections.

CN-3282 Schematic Diagram

Schematic diagram for the CN-3282 board.

CN-3283 Schematic Diagram

Schematic diagram for the CN-3283 board.

DPR-315 Schematic Diagram

Schematic diagram for the DPR-315 board.

DPR-316 Schematic Diagram

Schematic diagram for the DPR-316 board.

DR-632P Schematic Diagram

Schematic diagram for the DR-632P board.

IF-1129 Schematic Diagram

Schematic diagram for the IF-1129 board.

MB-1158 Schematic Diagram

Schematic diagram for the MB-1158 board.

NR-80P Schematic Diagram

Schematic diagram for the NR-80P board.

PA-353P Schematic Diagram

Schematic diagram for the PA-353P board.

RE-268PT Schematic Diagram

Schematic diagram for the RE-268PT board.

SW-1485 Schematic Diagram

Schematic diagram for the SW-1485 board.

TG-265PT Schematic Diagram

Schematic diagram for the TG-265PT board.

Frame Wiring Schematic

Schematic diagram illustrating the frame wiring connections.

Board Layouts

AT-163APT Board Layout

Layout diagrams for AT-163APT board (A side and B side).

CN-3282 Board Layout

Layout diagrams for CN-3282 board (A side and B side).

CN-3283 Board Layout

Layout diagrams for CN-3283 board (A side and B side).

DPR-315 Board Layout

Layout diagrams for DPR-315 board (A side and B side).

DPR-316 Board Layout

Layout diagrams for DPR-316 board (A side and B side).

DR-632P Board Layout

Layout diagrams for DR-632P board (A side and B side).

IF-1129 Board Layout

Layout diagrams for IF-1129 board (A side and B side).

MB-1158 Board Layout

Layout diagrams for MB-1158 board (A side and B side).

NR-80P Board Layout

Layout diagrams for NR-80P board (A side and B side).

PA-353P Board Layout

Layout diagrams for PA-353P board (A side and B side).

RE-268PT Board Layout

Layout diagrams for RE-268PT board (A side and B side).

SW-1485 Board Layout

Layout diagrams for SW-1485 board (A side and B side).

TG-265PT Board Layout

Layout diagrams for TG-265PT board (A side and B side).

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