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Sony ICF-2001D - Service Manual

Sony ICF-2001D
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SERVICE
MANUAL
ICF-2010
shown.
Circuit
system
Frequency
range
Antennas
Speaker
Power
output
Outputs
Power
requirements
MICROFILM
SPECIFICATIONS
FM:
Superheterodyne
AIR/AM:
Dual
conversion
superheterodyne
AIR:
116
136
MHz
(Except
Middle
Easts,
Saudi
Arabia,
UK,
Denmark,
Finland,
Norway,
Federal
Republic
of
Germany)
FM:
76
108
MHz
((US,
Canadian,
E
(Except
Middle
Easts,
Saudi
Arabia),
AEP
(Except
Federal
Republic
of
Germany,
France,
Denmark,
Norway
and
Finland),
UK,
AUS))
87.5
108
MHz
(E
(
Middle
Easts,
Saudi
Arabia),
AEP
(France,
Denmark,
Norway,
Finland,
Federal
Republic
of
Germany))
AM:
150
29999.9
kHz
(US,
Canadian,
E
(Except
Middle
Easts,
Saudi
Arabia),
AEP
(Except
Federal
Republic
of
Germany),
AUS,
UK)
150
26,100
kHz(E
(Middle
Easts),
AEP
(Federal
Republic
of
Germany))
150
285
kHz
and
530
26,100
kHz
(E
(Saudi
Arabia))
AIR/FM/SW:
Telescopic
antenna
MW/LW:
Built-in
ferrite
bar
antenna
External
antenna
terminal
for
AIR/FM
as
appropriate
External
antenna
terminal
for
AM
(LW/MW/sSW)
Approx.
10
cm
(4
inches)
diameter
380
mW
(at
10%
harmonic
distortion)
Recording
output
jack
(minijack)
Output
level
0.775
mV
(—60
dB)
Output
impedance
1
kilohm
Earphone
jack
(minijack)
Radio:
4.5
V
de
Three
size
D
batteries
(IEC
designation
R20)
DC
IN
4.5
V
jack
accepts:
e@
Supplied
ac
power
adaptor
for
use
on
120
V
ac,
60
Hz
/CF-2001D:
AEP
Madel
UK
Model
E
Model
AUS
Model
ICF-2010:
US
Model
Canadian
Model
@
Optional
DCC-127A
car
battery
cord
for
use
with
12
V
car
battery
(Except
AUS)
Computer/clock:
3
V
dc,
two
size
AA
bat-
teries
(IEC
designation
R6)
Radio:
Approx.
40
hours
(FM
reception)
Approx.
30
hours
(AM/AIR
reception)
using
Eveready
No.
1250
batteries
Computer/clock:
Approx.
1
year
using
Eveready
No.
1015
batteries
The
battery
life
assumes
listening
to
the
radio
for
four
hours
a
day
at
normal
volume
Battery
life
—Continued
on
page
2—
SAFETY-RELATED
COMPONENT
WARNING!!
COMPONENTS
IDENTIFIED
BY
SHADING
AND
MARK
A
ON
THE
SCHEMATIC
DIAGRAMS
AND
IN
THE
PARTS
LIST
ARE
CRITICAL
TO
SAFE
OPERATION.
REPLACE
THESE
COMPONENTS
WITH
SONY
PARTS
WHOSE
PART
NUMBERS
APPEAR
AS
SHOWN
IN
THIS
MANUAL
OR
IN
SUPPLEMENTS
PUBLISHED
BY
SONY.
ATTENTION
AU
COMPOSANT
AYANT
RAPPORT
A
LA
SECURITE!
LES
COMPOSANTS
IDENTIFIES
PAR
UNE
TRAME
ET
UNE
MARQUE
/\
SUR
LES
DIAGRAMMES
SCHE-
MATIQUES
ET
LA
LISTE
DES
PIECES
SONT
CRITIQUES
POUR
LA
SECURITE
DE
FONCTIONNEMENT.
NE
REM-
PLACER
CES
COMPOSANTS
QUE
PAR
DES
PIECES
SONY
DONT
LES
NUMEROS
SONT
DONNES
DANS
CE
MANUEL
OU
DANS
LES
SUPPLEMENTS
PUBLIES
PAR
SONY.
AIR/FM/LW/MW/SW
PLL
SYNTHESIZED
RECEIVER
SONY.
Question and Answer IconNeed help?

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Summary

Specifications

Circuit System

Details the receiver's circuit configuration.

Frequency Range

Lists operational frequency bands for different models.

Antennas

Describes the antenna types used for reception.

Power Requirements

Outlines power sources and requirements for operation.

Battery Life

Provides estimates for battery operational duration.

Safety Warnings

Critical Component Identification

Highlights critical components for safe operation.

Features Overview

Receiver Capabilities

Overview of the receiver's band coverage and tuning system.

Tuning and Timer Functions

Details on tuning methods, memory storage, and timers.

Power Sources

Information on using batteries, AC, or car battery power.

Model Identification

LCD Display Labeling

How different models are identified by LCD plates.

General Warnings

Fire and Shock Hazard Prevention

Instructions to prevent fire or electrical shock hazards.

UK Power Cord Notice

Specific instructions for UK customers regarding mains lead wiring.

Location and Function of Controls

Control Panel Overview

Introduces controls, lists primary functions, and references photos.

Control Descriptions

Power, Timer, and Light Controls

Detailed descriptions of power, timer, light, and display-related controls.

Band, AM Mode, and Tuning Controls

Detailed descriptions of band selection, AM modes, and tuning controls.

Memory, Scan, and Indicator Controls

Detailed descriptions of memory, scanning, and indicator controls.

Additional Controls and Second Functions

Tuning Mode and Input Controls

Covers manual tune mode, RF gain, tone, volume, enter, and direct tuning.

Physical Features and Power Jacks

Describes antenna, stand, battery compartment, and power input jacks.

Memory Preset Second Functions

Explains advanced uses of memory preset keys, like scan range checks.

Battery and Power Source Management

Computer;Clock Battery Details

Installation, life, replacement, and notes for clock batteries.

Radio Power Source Options

Information on using radio batteries, AC adapter, and car battery.

Clock and Direct Tuning Operations

Clock Setting Procedures

Steps for setting the clock and changing the display format.

Direct Tuning Operation

How to input frequencies directly for station tuning.

Tuning Operation Details

Direct Frequency Input Methods

Details on inputting frequencies, including special cases and error indications.

Manual Tuning Procedures

Explains manual tuning and the tune mode selector.

Improving Reception and AM Modes

Antenna Adjustment Techniques

Guidance on adjusting antennas for FM, SW, MW, and LW reception.

AM Mode Selection

How to choose WIDE, NARROW, SYNC, USB, or LSB/CW modes.

Synchronous Detection Tuning

Instructions for using synchronous detection to reduce interference.

Scan Tuning Operations

Scan Tuning Basics and Memory Check

How to scan, memorize stations, and check memory contents.

MW Scanning Interval Change

Procedure to set the MW scanning interval to 9 kHz or 10 kHz.

Define and Broadcast Band Scan Modes

Explains DEFINE scan and broadcast band scan modes.

Memory Tuning and Broadcast Bands

Broadcast Band Scanning Setup

Lists broadcast bands and their frequency ranges for scanning.

Station Memorization Procedure

Step-by-step guide to memorizing stations into presets.

Memory Scan Tuning

Memory Scan Operation

How memory scan tuning works and how to start/stop it.

Skipping Stations and Bands

How to use the skip mark to exclude stations/bands from memory scanning.

Sleep Timer Operation

Sleep Timer Setup and Usage

How to set and use the sleep timer to turn off the receiver automatically.

Sleep Timer Error Indications

Explains error codes that may appear during sleep timer operation.

Programmable Timer Operation

Setting Up Programmable Timer Programs

Detailed steps for setting turn-on time, duration, and station.

Managing and Cancelling Timer Programs

How to check, cancel, or set operation time to zero.

External Antenna Connections

FM;AIR Band Antenna Connection

How to connect external antennas for FM and AIR reception.

SW and MW;LW Antenna Connection

Guidance for connecting external antennas for SW and MW/LW bands.

Block Diagram

Overall Receiver Block Diagram

A high-level schematic showing the main functional blocks of the receiver.

Troubleshooting Guide

General Problems and Solutions

Addresses issues like no display, dim display, no sound, and poor reception.

Tuning and Memory Troubleshooting

Solutions for frequency input, scanning, and memory tuning failures.

Timer and Error Indication Troubleshooting

Troubleshooting for programmable timer issues and error messages.

Disassembly Procedures

Rear Cabinet Disassembly

Steps to remove the rear cabinet and access internal components.

Main Board Disassembly

Accessing Main Board Components

Instructions for lifting and unlocking main boards for access.

Chassis and LCD Plate Disassembly

Chassis Component Removal

Steps for disconnecting boards, knobs, and lifting the chassis.

LCD Indication Plate Removal

Procedures for removing the LCD indication plate and its associated parts.

Reassembly and Power Connections

Flexible Board and Power Supply Reconnection

Steps to reconnect flexible boards and external power supplies.

Keyboard and LCD Plate Reassembly

Keyboard Component Removal and Reassembly

Steps for removing and reassembling the keyboard and rotary encoder.

LCD Plate and Cabinet Reassembly

Instructions for removing screws and reassembling the LCD plate and cabinet.

LCD Panel Disassembly

LCD Panel Component Removal

Steps to unsolder shield plates, remove screws, and disconnect rubber connectors.

Knob Installation

Power Knob and S.F.L. Knob Installation

Guides for installing the power knob and S.F.L. knob, including IC601.

Adjustments

Timer-Clock Frequency Adjustment

Procedure to adjust the timer-clock frequency using a counter.

Sync Adjustment

Synchronous Detection Adjustment Procedure

Steps for adjusting synchronous detection for optimal AM reception.

PLL and VCO Adjustments

PLL1 Frequency Adjustment (FM)

Procedure to adjust PLL1 frequency for FM band reception.

VCO2 Freerun Frequency Adjustment (AM)

Procedure to adjust VCO2 freerun frequency for AM band.

IF Alignment and Tracking Adjustments

VC01 Frequency and Tracking (AM)

Procedure for adjusting VC01 frequency and tracking for AM band.

AM 1 st I-F Alignment

Steps for aligning the AM first IF stage for optimal performance.

IF Alignment and Frequency Checks

AM;AIR 455 kHz IF Alignment

Procedure for aligning the AM/AIR 455kHz IF stage.

AM;AIR 2 nd Local OSC Frequency Check

Procedure to check the AM/AIR 2nd local oscillator frequency.

FM IF Alignment

FM IF Alignment Procedure

Steps for aligning the FM IF stage for maximum signal output and minimum distortion.

Tracking Adjustments

FM Tracking Adjustment

Procedure for adjusting FM tracking for optimal reception across bands.

AIR Tracking Adjustment

Procedure for adjusting AIR tracking for optimal reception.

Voltage Distribution Table

DC Voltage Measurements

Table detailing DC voltages at various points under different AM band modes.

Sample Waveforms

Waveform Examples A-L

Visual representations of signal waveforms at various points in the circuit.

Sample Waveforms (Continued)

Waveform Examples M-V

Visual representations of signal waveforms at various points in the circuit.

Sample Waveforms (Continued)

Waveform Examples W-AH

Visual representations of signal waveforms at various points in the circuit.

Sample Waveforms (Continued)

Waveform Examples AI-AS

Visual representations of signal waveforms at various points in the circuit.

Sample Waveforms (Continued)

Waveform Examples AT-BE

Visual representations of signal waveforms at various points in the circuit.

Sample Waveforms (Continued)

Waveform Examples BF-BI

Visual representations of signal waveforms at various points in the circuit.

Liquid Crystal Display Panel

Display Panel Segments and Commons

Diagram showing segments and commons of the LCD panel driven by ICs.

Exploded Views and Parts List

Semiconductor Lead Layouts

Diagrams showing lead layouts for various semiconductors.

Critical Safety Component Identification

Identifies critical components for safety and replacement.

Electrical Parts List

General Component Notes

Notes on stocking, typical circuits, and components identified by shading.

Accessory and Packing Material

List of Included Accessories

Lists accessories like adapters, manuals, and packing materials.

Service Notes and Modifications

IC Replacement Modifications

Specific modifications required when replacing IC4 or IC6 with new types.

Summary

Specifications

Circuit System

Details the receiver's circuit configuration.

Frequency Range

Lists operational frequency bands for different models.

Antennas

Describes the antenna types used for reception.

Power Requirements

Outlines power sources and requirements for operation.

Battery Life

Provides estimates for battery operational duration.

Safety Warnings

Critical Component Identification

Highlights critical components for safe operation.

Features Overview

Receiver Capabilities

Overview of the receiver's band coverage and tuning system.

Tuning and Timer Functions

Details on tuning methods, memory storage, and timers.

Power Sources

Information on using batteries, AC, or car battery power.

Model Identification

LCD Display Labeling

How different models are identified by LCD plates.

General Warnings

Fire and Shock Hazard Prevention

Instructions to prevent fire or electrical shock hazards.

UK Power Cord Notice

Specific instructions for UK customers regarding mains lead wiring.

Location and Function of Controls

Control Panel Overview

Introduces controls, lists primary functions, and references photos.

Control Descriptions

Power, Timer, and Light Controls

Detailed descriptions of power, timer, light, and display-related controls.

Band, AM Mode, and Tuning Controls

Detailed descriptions of band selection, AM modes, and tuning controls.

Memory, Scan, and Indicator Controls

Detailed descriptions of memory, scanning, and indicator controls.

Additional Controls and Second Functions

Tuning Mode and Input Controls

Covers manual tune mode, RF gain, tone, volume, enter, and direct tuning.

Physical Features and Power Jacks

Describes antenna, stand, battery compartment, and power input jacks.

Memory Preset Second Functions

Explains advanced uses of memory preset keys, like scan range checks.

Battery and Power Source Management

Computer;Clock Battery Details

Installation, life, replacement, and notes for clock batteries.

Radio Power Source Options

Information on using radio batteries, AC adapter, and car battery.

Clock and Direct Tuning Operations

Clock Setting Procedures

Steps for setting the clock and changing the display format.

Direct Tuning Operation

How to input frequencies directly for station tuning.

Tuning Operation Details

Direct Frequency Input Methods

Details on inputting frequencies, including special cases and error indications.

Manual Tuning Procedures

Explains manual tuning and the tune mode selector.

Improving Reception and AM Modes

Antenna Adjustment Techniques

Guidance on adjusting antennas for FM, SW, MW, and LW reception.

AM Mode Selection

How to choose WIDE, NARROW, SYNC, USB, or LSB/CW modes.

Synchronous Detection Tuning

Instructions for using synchronous detection to reduce interference.

Scan Tuning Operations

Scan Tuning Basics and Memory Check

How to scan, memorize stations, and check memory contents.

MW Scanning Interval Change

Procedure to set the MW scanning interval to 9 kHz or 10 kHz.

Define and Broadcast Band Scan Modes

Explains DEFINE scan and broadcast band scan modes.

Memory Tuning and Broadcast Bands

Broadcast Band Scanning Setup

Lists broadcast bands and their frequency ranges for scanning.

Station Memorization Procedure

Step-by-step guide to memorizing stations into presets.

Memory Scan Tuning

Memory Scan Operation

How memory scan tuning works and how to start/stop it.

Skipping Stations and Bands

How to use the skip mark to exclude stations/bands from memory scanning.

Sleep Timer Operation

Sleep Timer Setup and Usage

How to set and use the sleep timer to turn off the receiver automatically.

Sleep Timer Error Indications

Explains error codes that may appear during sleep timer operation.

Programmable Timer Operation

Setting Up Programmable Timer Programs

Detailed steps for setting turn-on time, duration, and station.

Managing and Cancelling Timer Programs

How to check, cancel, or set operation time to zero.

External Antenna Connections

FM;AIR Band Antenna Connection

How to connect external antennas for FM and AIR reception.

SW and MW;LW Antenna Connection

Guidance for connecting external antennas for SW and MW/LW bands.

Block Diagram

Overall Receiver Block Diagram

A high-level schematic showing the main functional blocks of the receiver.

Troubleshooting Guide

General Problems and Solutions

Addresses issues like no display, dim display, no sound, and poor reception.

Tuning and Memory Troubleshooting

Solutions for frequency input, scanning, and memory tuning failures.

Timer and Error Indication Troubleshooting

Troubleshooting for programmable timer issues and error messages.

Disassembly Procedures

Rear Cabinet Disassembly

Steps to remove the rear cabinet and access internal components.

Main Board Disassembly

Accessing Main Board Components

Instructions for lifting and unlocking main boards for access.

Chassis and LCD Plate Disassembly

Chassis Component Removal

Steps for disconnecting boards, knobs, and lifting the chassis.

LCD Indication Plate Removal

Procedures for removing the LCD indication plate and its associated parts.

Reassembly and Power Connections

Flexible Board and Power Supply Reconnection

Steps to reconnect flexible boards and external power supplies.

Keyboard and LCD Plate Reassembly

Keyboard Component Removal and Reassembly

Steps for removing and reassembling the keyboard and rotary encoder.

LCD Plate and Cabinet Reassembly

Instructions for removing screws and reassembling the LCD plate and cabinet.

LCD Panel Disassembly

LCD Panel Component Removal

Steps to unsolder shield plates, remove screws, and disconnect rubber connectors.

Knob Installation

Power Knob and S.F.L. Knob Installation

Guides for installing the power knob and S.F.L. knob, including IC601.

Adjustments

Timer-Clock Frequency Adjustment

Procedure to adjust the timer-clock frequency using a counter.

Sync Adjustment

Synchronous Detection Adjustment Procedure

Steps for adjusting synchronous detection for optimal AM reception.

PLL and VCO Adjustments

PLL1 Frequency Adjustment (FM)

Procedure to adjust PLL1 frequency for FM band reception.

VCO2 Freerun Frequency Adjustment (AM)

Procedure to adjust VCO2 freerun frequency for AM band.

IF Alignment and Tracking Adjustments

VC01 Frequency and Tracking (AM)

Procedure for adjusting VC01 frequency and tracking for AM band.

AM 1 st I-F Alignment

Steps for aligning the AM first IF stage for optimal performance.

IF Alignment and Frequency Checks

AM;AIR 455 kHz IF Alignment

Procedure for aligning the AM/AIR 455kHz IF stage.

AM;AIR 2 nd Local OSC Frequency Check

Procedure to check the AM/AIR 2nd local oscillator frequency.

FM IF Alignment

FM IF Alignment Procedure

Steps for aligning the FM IF stage for maximum signal output and minimum distortion.

Tracking Adjustments

FM Tracking Adjustment

Procedure for adjusting FM tracking for optimal reception across bands.

AIR Tracking Adjustment

Procedure for adjusting AIR tracking for optimal reception.

Voltage Distribution Table

DC Voltage Measurements

Table detailing DC voltages at various points under different AM band modes.

Sample Waveforms

Waveform Examples A-L

Visual representations of signal waveforms at various points in the circuit.

Sample Waveforms (Continued)

Waveform Examples M-V

Visual representations of signal waveforms at various points in the circuit.

Sample Waveforms (Continued)

Waveform Examples W-AH

Visual representations of signal waveforms at various points in the circuit.

Sample Waveforms (Continued)

Waveform Examples AI-AS

Visual representations of signal waveforms at various points in the circuit.

Sample Waveforms (Continued)

Waveform Examples AT-BE

Visual representations of signal waveforms at various points in the circuit.

Sample Waveforms (Continued)

Waveform Examples BF-BI

Visual representations of signal waveforms at various points in the circuit.

Liquid Crystal Display Panel

Display Panel Segments and Commons

Diagram showing segments and commons of the LCD panel driven by ICs.

Exploded Views and Parts List

Semiconductor Lead Layouts

Diagrams showing lead layouts for various semiconductors.

Critical Safety Component Identification

Identifies critical components for safety and replacement.

Electrical Parts List

General Component Notes

Notes on stocking, typical circuits, and components identified by shading.

Accessory and Packing Material

List of Included Accessories

Lists accessories like adapters, manuals, and packing materials.

Service Notes and Modifications

IC Replacement Modifications

Specific modifications required when replacing IC4 or IC6 with new types.

Sony ICF-2001D Specifications

General IconGeneral
Memory32 presets
BandsLW, MW, SW, FM
ModesAM, FM, SSB
TypePortable Receiver
Tuning Steps1 kHz (AM), 5 kHz (FM)
Frequency Range150 kHz - 29999 kHz (LW, MW, SW), 76 MHz - 108 MHz (FM)

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