Stihl MS 500i

MS 500i 19
13.3 Installing the Brake Band, Spring and Lever
N Lubricate bearing pins (arrows) with multipurpose
grease.
N Fit the lever (9).
N Fit the E-clip (10).
N Attach spring (11) to the pin (16).
N Attach spring (11) to lever (9) so that opening in
spring hook faces outwards (arrow).
N Place hand guard (15) in position and insert screw
(14) just a few turns.
N Fit the lever (13) in the hand guard (15).
N Fit the hand guard (15) with lever (13) on the bearing
pins (arrows).
N Swing lever (9) in direction of arrow until the hand
guard (15) and lever (13) can be pushed into place as
far as stop.
N Fit the E-clip (12).
N If the original screw (14) is re-used: Coat thread of
screw (14) with Loctite 242.
N Insert and tighten down the screw (14).
N Lubricate running faces (17) with multipurpose
grease.
N Push the tube (7) over the center of the brake spring
(8).
N Attach the brake spring (8) to the lever (13).
N Push the hand guard (15) forwards and use tool
1117 890 0900 to attach brake spring (8) to the
bearing pin (18).
N Engage the chain brake.
N Attach the brake band (6) to the brake lever (13).
N Place brake band (6) in the guides (arrows).
N Press pin (19) in brake band (6) into its seat in the
crankcase.
N If the original screw (5) is re-used: Coat thread of
screw (5) with Loctite 242.
N Insert and tighten down the screw (5).
N Lubricate joints and pivot points of lever (13) with
multipurpose grease.
N Fit the cover (4).
N Insert and tighten down the screws (3) firmly.
N Fit the side plate (2).
N Insert and tighten down the screw (1) firmly.
N Install the clutch drum, @ 11.6.
N Fit the chain sprocket cover.
N Check operation of chain brake, @ 3.1.
0000-GXX-5577-A0
16
11
10
9
0000-GXX-5578-A0
17
15
9
17
17
12
13
0000-GXX-5579-A0
13
8
7
6
5
19
18
0000-GXX-5589-A0