Stihl MS 500i

MS 500i42
N Pull the tank housing away from the crankcase.
N Take out the screw (8).
N Remove cable lug of red wire (15).
N Take rubber grommets (14) out of the guides.
N Take wiring harness (13) of sensor (6) out of the
guides.
N Take out the screws (5).
N Remove the sensor (6).
N Remove the seal (7).
22.4 Installing the Sensor
N Fit seal (7) on the sensor (6).
N Fit the sensor (6).
N If the original screws (5) are re-used: Coat threads of
screws (5) with Loctite 242.
N Insert and tighten down the screws (5) firmly.
N Push wiring harness (13) of sensor (6) into the guides
(arrows) on the crankcase.
N Pass the wiring harness (13) through the opening in
the crankcase.
N Pull the tank housing away from the crankcase.
N Push the rubber grommets (14) into the guide.
N Pull the wiring harness (13) towards the controller so
that there are no loops.
N Fit the cable lug of the red wire (15) so that its crimped
side faces outwards.
N Insert and tighten down the screw (8).
N Push the red wire (15) into the guide on the injection
valve.
N Insert and engage the blue connector of sensor (6) on
the controller, @ 19.8.
N Insert and tighten down screw on AV element
between tank housing and crankcase, @ 17.3.
N Install the handlebar, @ 9.3.
N Install the stop switch and place the injection pump in
position, @ 21.9.
N Push the wiring harness (13) into the cable holder, @
19.8
N Install the generator, @ 22.5.
N Calibrate the saw, @ 4.
The controller is optimally adjusted to suit the mechanical
and mechatronic components.
22.5 Installing the Generator
N Place the generator (3) in position.
N If the original screws (4) are re-used: Coat threads of
screws (4) with Loctite 242.
N Insert the screws (4) but do not tighten them down
yet.
14
15
1413
8
0000-GXX-5622-A0
13
6
7
6
0000-GXX-5623-A0
14
15
1413
8
0000-GXX-5622-A0
9
3
4
4
0000-GXX-5620-A0