Stihl MS 500i

MS 500i 27
17.1 Tools, Servicing Aids
– Socket, T20x125 – 0812 542 2041 or equivalent
– Socket, T27x125 – 0812 542 2104 or equivalent
– Torque wrench – 5910 890 0302 or equivalent
– Screwdriver, T20 – 5910 890 2301 or equivalent
– Screwdriver, T27x200 – 5910 890 2415 or equivalent
– Punch-down tool – 5910 890 4000
– STIHL OH 723 press fluid – 0781 957 9000
– Loctite 242 (medium-strength threadlocking
adhesive) – 0786 111 2101
17.2 Removing the Antivibration Elements
N Preparations, @ 3.1.
N Remove the filter cover
N Remove the shroud.
N Remove screw (7) from handlebar.
N Take out the screw (9).
N Remove the AV spring (8).
N Remove the chain sprocket cover.
N Take out the screws (1).
N Remove the handlebar, @ 9.2.
N Take out the screw (2).
N Ease the tank housing away from the crankcase and
hold it there.
N Use punch-down tool 5910 890 4000 to pry out the
bearing plug (3) sideways.
N Remove the handlebar bracket (5) together with the
bearing plug (3), spring (4) and annular buffer (6).
N Rotate bearing plug (3) counterclockwise to remove it
from the spring (4).
N Unscrew spring (4) counterclockwise from the
handlebar bracket (5).
N Pull off the annular buffer (6).
N Remove the filter base, @ 15.2.
17 Antivibration Elements
8
11
13
6
5
3
4
10 P5x16 (4 Nm / 35 lbf. in.)
12 P4x12
(1.2 Nm /
11 lbf. in.)
7 M5x20 (6 Nm / 53 lbf. in.)
P6x32.5 (6 Nm / 53 lbf. in.)
1
M5x16 (10 Nm / 89 lbf. in.) 9
P5x16 (4.5 Nm / 40 lbf. in.) 2
0000-GXX-5601-A0
4 3 5 6
2
0000-GXX-5602-A0