Sumitomo Drive Technologies Cyclo 6000 - Draining Procedure; Grease Replenishment for Grease Lubricated Units; Grease Replenishment Intervals; Approved Greases

To drain the oil, remove the oil drain plug and the plug at the bottom of the oil gauge.
Grease lubricated units are shipped with grease from factory.
Figure 8-6: Oil Draining
8.3.5 Draining Procedure
8.4.2 Approved Greases
Oil gauge
Plug
Oil gauge
plug
Drain plug
Oil gauge
Drain plug
Plug
Horizontal type Vertical type
Table 8-15: Long Term Shutdown/Storage
8.3.6 Long Term Shutdown/Storage
Period of
Inactivity
Approximately
1 Month
Before shutdown/storage, change to new oil and run the machine for a few minutes.
1 Month or More Before shutdown/storage, ush, ll with rust preventing oil, and run for a few minutes under no load.
When resuming operation after a long period of inactivity, change to new oil because the
existing oil may have degraded.
Table 8-16: Grease Replenishment and Change Intervals for Maintenance-Free Units
Table 8-17: Grease Replenishment and Change Intervals for Non-Maintenance-Free Units
Table 8-18: Approved Greases
Condition Interval
Replenishment Not required
Change (Overhaul
*
)
Although these models are maintenance-free and can run for a long time without replenishment,
overhauling after approximately 20,000 hours or 3 to 5 years will increase gearbox’s usable life.
Condition Operation Time Interval Special Considerations
Replenishment
Less than 10 Hours Per Day Once Every 3 – 6 Months
Shorten the replenishment
interval when the operating
conditions are outside standard
ambient conditions (see Section
4.1 Installation Location) and/or
for frame sizes 6205 or larger.
10 – 24 Hours Per Day Once Every 500 – 1,000 Hours
Change (Overhaul
*
) All
Overhauling after approximately 20,000
hours or 3 to 5 years will increase
gearbox’s usable life.
Frame Size
Ambient Temperature Planetary Cycloid Discs
°F °C (NLGI Grade 0) (NLGI Grade 2)
606X to 612X
14 to 122 -10 to 50
Shell Gadus S2 V220
(610X, 612X to 617X)
Mobil Unirex N2
Ultrachem Omnilube FGM-2 (FG)
613X to 616X
617X to 626X Shell Gadus S2 V220
8.4 Grease Replenishment for Grease Lubricated Units
8.4.1 Grease Replenishment Intervals
Notes:
Note*
•
For double reduction units, standard grease is Mobil Unirex N2 NLGI Grade 2, except for frame sizes 6215DB, 6225DB, 6235DA/DB, 6245DA/DB, 6255DA/
DB, 6265DA, and 6275DA, which standard grease is Shell Gadus S2 V220 NLGI Grade 2.
•
For triple reduction units, standard grease is Mobil Unirex N2 NLGI Grade 2.
•
“X” in frame size can be “0” or “5”.
•
Only use grease listed in Table 8-18.
•
The maintenance method will dier according to product although the same grease is used.
•
Please consult factory when regularly used in an ambient temperature outside 32 °F to 104 °F (0 °C to 40 °C) range
•
FG = Food Grade Grease. Considered non-standard and non-maintenance-free grease. Available upon customer’s request.
Overhauling consists of disassembling the unit, replacing the seals and gaskets, cleaning the
internal parts, and then re-packing the unit with designated grease.
Note*
Overhauling consists of disassembling the unit, replacing the seals and gaskets, cleaning the
internal parts, and then re-packing the unit with designated grease.
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Cyclo® 6000 Operating and Maintenance Manual
Cyclo® 6000 Cyclo® 6000
Cyclo® 6000 Operating and Maintenance Manual
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8. DAILY INSPECTION AND MAINTENANCE 8. DAILY INSPECTION AND MAINTENANCE