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Liana RH413
Suzuki Liana RH413 Service Manual
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9L-8
Paint / Coatings: W
agon
Component Location
Sealant Application Areas
S3RH0A9C23001
I4RH019C20
01-01
“A”:
Apply sealant.
“C”:
Do not apply sealant.
“E”:
Apply sealant on hole.
“B”:
Wipe off excess sealant
after application.
“D”:
Smooth out sealant with a brush.
1267
1269
Table of Contents
Section 1 Engine
47
Default Chapter
21
Intermittent and Poor Connection Inspection
21
General Information
23
Engine Identification Number
30
Vehicle Identification Number
30
Maintenance and Lubrication
33
Scheduled Maintenance
33
Table of Contents
47
Precautions
51
Precautions for Engine
51
General Description
52
Engine General Information and Diagnosis
52
Precautions
52
Precautions on Engine Service
52
Precautions in Diagnosing Trouble
52
Statement on Cleanliness and Care
52
Engine Diagnosis General Description
53
On-Board Diagnostic System Description
53
Engine and Emission Control System
56
Description
56
Air Intake System Description
57
Electronic Control System Description
57
Engine and Emission Control Input / Output Table
62
Schematic and Routing Diagram
63
Engine and Emission Control System Diagram
63
Component Location
65
Electronic Control System Components Location
65
Diagnostic Information and Procedures
67
Engine and Emission Control System Check
67
Malfunction Indicator Lamp (MIL) Check
70
DTC Check
71
DTC Clearance
71
Terminal
71
Malfunction
73
Circuit Inspection
204
Engine Mechanical
206
Throttle Body Cleaning
213
Throttle Body and Intake Manifold Components
214
Throttle Body and Intake Manifold Removal and Installation
214
Cylinder Head Cover Removal and Installation
216
Engine Assembly Removal and Installation
218
Engine Mountings Components
218
Timing Chain Cover Components
222
Timing Chain Cover Removal and Installation
222
Timing Chain and Chain Tensioner Components
224
Timing Chain Cover Cleaning and Inspection
224
Timing Chain and Chain Tensioner Removal and Installation
225
Timing Chain and Chain Tensioner Inspection
227
Camshaft, Tappet and Shim Components
228
Camshaft, Tappet and Shim Removal and Installation
228
Camshaft, Tappet and Shim Inspection
230
Valves and Cylinder Head Components
232
Valves and Cylinder Head Removal and Installation
233
Valves and Cylinder Head Disassembly and Assembly
235
Valves and Valve Guides Inspection
237
Cylinder Head Inspection
239
Valve Spring Inspection
240
Pistons, Piston Rings and Connecting Rods Components
241
Pistons, Piston Rings and Connecting Rods Removal and Installation
241
Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Assembly
242
Cylinders, Pistons and Piston Rings Inspection
243
Piston Pins and Connecting Rods Inspection
245
Crank Pin and Connecting Rod Bearings Inspection
246
Main Bearings, Crankshaft and Cylinder Block Components
250
Main Bearings, Crankshaft and Cylinder Block Removal and Installation
251
Crankshaft Inspection
254
Main Bearings Inspection
255
Sensor Plate Inspection
259
Cylinder Block Inspection
260
Flywheel Inspection
260
Rear Oil Seal Inspection
260
Specifications
261
Tightening Torque Specifications
261
Recommended Service Material
262
Special Tool
262
Special Tools and Equipment
262
Engine Lubrication Description
264
Engine Lubrication System
264
General Description
264
Diagnostic Information and Procedures
265
Oil Pressure Check
265
Oil Pan and Oil Pump Strainer Components
266
Oil Pan and Oil Pump Strainer Removal and Installation
266
Repair Instructions
266
Oil Pan and Oil Pump Strainer Cleaning
268
Oil Pump Components
268
Oil Pump Disassembly and Assembly
269
Oil Pump Removal and Installation
269
Oil Pump Inspection
270
Recommended Service Material
271
Special Tool
271
Special Tools and Equipment
271
Specifications
271
Tightening Torque Specifications
271
Coolant Description
272
Cooling System Description
272
Engine Cooling System
272
General Description
272
Coolant Circulation
273
Schematic and Routing Diagram
273
Diagnostic Information and Procedures
274
Engine Cooling Symptom Diagnosis
274
Cooling System Components
275
Repair Instructions
275
Coolant Level Check
276
Engine Cooling System Inspection and Cleaning
276
Cooling System Flush and Refill
277
Cooling Water Pipes or Hoses Removal and Installation
277
Thermostat Inspection
278
Thermostat Removal and Installation
278
Radiator Cooling Fan On-Vehicle Inspection
279
Water Valve (if Equipped) Inspection
279
Water Valve (if Equipped) Removal and Installation
279
Radiator Cooling Fan Relay Inspection
280
Radiator Cooling Fan Removal and Installation
280
Radiator On-Vehicle Inspection and Cleaning
281
Radiator Removal and Installation
281
Water Pump / Generator Drive Belt Tension Inspection and Adjustment
281
Water Pump / Generator Drive Belt Removal and Installation
282
Water Pump Removal and Installation
282
Water Pump Inspection
283
Recommended Service Material
284
Special Tool
284
Special Tools and Equipment
284
Specifications
284
Tightening Torque Specifications
284
Fuel System
285
Precautions
285
Precautions on Fuel System Service
285
Fuel Delivery System Description
286
Fuel Pump Description
286
Fuel System Description
286
General Description
286
Diagnostic Information and Procedures
287
Fuel Delivery System Diagram
287
Fuel Pressure Inspection
287
Schematic and Routing Diagram
287
Fuel Cut Operation Inspection
288
Fuel System Components
289
Repair Instructions
289
Fuel Leakage Check Procedure
290
Fuel Lines On-Vehicle Inspection
290
Fuel Pipe Removal and Installation
290
Fuel Pressure Relief Procedure
290
Fuel Injector On-Vehicle Inspection
291
Fuel Injector Inspection
292
Fuel Injector Removal and Installation
292
Fuel Filler Cap Inspection
294
Fuel Pressure Regulator On-Vehicle Inspection
294
Fuel Pressure Regulator Removal and Installation
294
Fuel Tank Removal and Installation
295
Fuel Tank Inlet Valve Removal and Installation
297
Fuel Tank Inspection
297
Fuel Tank Purging Procedure
297
Fuel Pump Assembly Components
298
Fuel Pump On-Vehicle Inspection
298
Fuel Tank Inlet Valve Inspection
298
Fuel Pump Assembly Removal and Installation
299
Fuel Pump Assembly Disassembly and Assembly
300
Fuel Pump Assembly Inspection
300
Recommended Service Material
301
Special Tool
301
Special Tools and Equipment
301
Specifications
301
Tightening Torque Specifications
301
General Description
303
Ignition System
303
Ignition System Construction
303
Ignition System Wiring Circuit Diagram
304
Schematic and Routing Diagram
304
Component Location
305
Ignition System Components Location
305
Diagnostic Information and Procedures
306
Ignition Spark Test
306
Ignition System Check
306
Ignition System Symptom Diagnosis
306
High-Tension Cord Inspection
308
High-Tension Cord Removal and Installation
308
Repair Instructions
308
Ignition Coil Assembly (Including Igniter) Removal and Installation
309
Spark Plug Inspection
309
Spark Plug Removal and Installation
309
Ignition Coil Assembly (Including Igniter) Inspection
310
Special Tools and Equipment
311
Specifications
311
Tightening Torque Specifications
311
Cranking System Circuit Diagram
312
Cranking System Symptom Diagnosis
312
Diagnostic Information and Procedures
312
Schematic and Routing Diagram
312
Starting System
312
Cranking System Test
314
Repair Instructions
315
Starting Motor Dismounting and Remounting
315
Starting Motor Components
316
Starting Motor Inspection
318
Cranking System Specifications
321
Specifications
321
Recommended Service Material
322
Special Tools and Equipment
322
Tightening Torque Specifications
322
Battery Description
323
Charging System
323
General Description
323
Generator Description
324
Battery Inspection
325
Diagnostic Information and Procedures
325
Generator Symptom Diagnosis
326
Generator Test (Undercharged Battery Check)
326
Generator Test (Overcharged Battery Check)
327
Battery Dismounting and Remounting
328
Jump Starting in Case of Emergency
328
Repair Instructions
328
Generator Dismounting and Remounting
329
Generator Components
330
Generator Inspection
330
Charging System Specifications
332
Specifications
332
Tightening Torque Specifications
332
Exhaust System
333
Exhaust System Components
333
Exhaust System Description
333
General Description
333
Repair Instructions
333
Exhaust Manifold Components
334
Exhaust Manifold Removal and Installation
334
Exhaust Pipe Removal and Installation
335
Specifications
335
Tightening Torque Specifications
335
Section 2 Suspension
337
Precautions
339
Precautions on Suspension
339
Diagnostic Information and Procedures
340
Suspension, Wheels and Tires Symptom Diagnosis
340
2A-1 Suspension General Diagnosis
340
Specifications
342
Wheel Alignment Specifications
342
Front Suspension
343
General Description
343
Front Suspension Construction
343
Front Wheel Alignment Construction
344
Repair Instructions
344
Front Wheel Alignment Inspection and Adjustment
344
Front Stabilizer Bar And/Or Bushings Components
346
Front Stabilizer Bar And/Or Bushings Removal and Installation
346
Front Stabilizer Bar, Bushing And/Or Joint Check
347
Front Strut Assembly Components
348
Front Strut Assembly Removal and Installation
349
Front Strut Assembly Disassembly and Assembly
351
Front Strut Assembly Check
352
Front Wheel Hub and Steering Knuckle Components
353
Front Wheel Hub and Steering Knuckle Removal and Installation
353
Front Wheel Hub and Steering Knuckle Disassembly and Assembly
356
Front Wheel Disc, Nut and Bearing Check
357
Suspension Control Arm / Bushing Removal and Installation
358
Suspension Control Arm / Bushing Disassembly and Assembly
359
Suspension Control Arm / Steering Knuckle
359
Check
359
Suspension Control Arm Bushing Check
359
Suspension Control Arm Joint Check
360
Front Suspension Frame Components
360
Front Suspension Frame Removal and Installation
361
Front Suspension Frame Check
362
Front Suspension Fasteners Check
362
Specifications
363
Special Tools and Equipment
364
Special Tool
364
Rear Suspension
365
General Description
365
Rear Suspension Construction
365
Rear Wheel Alignment Construction
367
Repair Instructions
367
Rear Wheel Alignment Inspection and Adjustment
367
Rear Stabilizer Bar And/Or Bushings Components
368
Rear Stabilizer Bar And/Or Bushings Removal and Installation
369
Rear Stabilizer Bar, Bushing And/Or Joint Check
369
Rear Strut Assembly Components
370
Rear Strut Assembly Removal and Installation
371
Rear Strut Assembly Disassembly and Assembly
372
Rear Strut Assembly Check
374
Control Rod Components
374
Control Rod Removal and Installation
375
Control Rod Check
376
Trailing Rod Removal and Installation
376
Trailing Rod Check
376
Rear Suspension Frame Components
377
Rear Suspension Frame Removal and Installation (2WD Model)
378
Rear Suspension Frame Removal and Installation (4WD Model)
379
Rear Suspension Frame, Bushing and Pad Check
380
Wheel Hub with Wheel Bearing and Wheel Stud Removal and Installation (2WD Model)
380
Wheel Hub, Wheel Stud / Wheel Bearing Outside Inner Race Removal and Installation (4WD Model)
381
Rear Wheel Hub, Wheel Bearing and Wheel Stud Inspection
383
Rear Wheel Disc, Nut and Bearing Check
383
Rear Knuckle Removal and Installation (2WD Model)
384
Rear Knuckle, Wheel Bearing / Oil Seal Removal and Installation (4WD Model)
386
Rear Suspension Knuckle Check
387
Rear Suspension Fasteners Check
387
Specifications
388
Special Tools and Equipment
388
Recommended Service Material
388
Special Tool
389
Wheels and Tires
390
General Description
390
Tires Description
390
Wheels Description
391
Irregular And/Or Premature Wear Description
392
Wear Indicators Description
392
Radial Tire Waddle Description
392
Radial Tire Lead / Pull Description
393
Balancing Wheels Description
393
Repair Instructions
394
General Balance Procedures
394
Tire Rotation
394
Wheel Removal and Installation
395
Tire Mounting and Dismounting
395
Tire Repair
395
Specifications
396
Wheels and Tires Specifications
396
Tightening Torque Specifications
396
Section 3 Driveline / Axle
397
Precautions
399
Precautions on Driveline / Axle
399
Front
400
General Description
400
Front Drive Shaft Construction
400
Drive Shaft / Axle
400
Diagnostic Information and Procedures
400
Front Drive Shaft Symptom Diagnosis
400
Repair Instructions
401
Front Drive Shaft Components
401
Drive Shaft Boot On-Vehicle Inspection
402
Front Drive Shaft Assembly Removal and Installation
402
Front Drive Shaft Disassembly and Assembly
403
Special Tools and Equipment
410
Recommended Service Material
410
Special Tool
410
Specifications
410
Tightening Torque Specifications
410
General Description
411
Rear Drive Shaft Description
411
Rear
411
Repair Instructions
411
Rear Drive Shaft Components
411
Rear Drive Shaft Removal and Installation
411
Rear Drive Shaft Disassembly and Assembly
412
Specifications
413
Tightening Torque Specifications
413
Special Tools and Equipment
413
Recommended Service Material
413
Precautions
414
Precaution for Rear Differential Oil Leakage
414
General Description
414
Rear Differential Description
414
Differential
414
Diagnostic Information and Procedures
415
Rear Differential Symptom Diagnosis
415
Repair Instructions
415
Rear Differential Oil Change
415
Rear Differential Front Mounting Removal and Installation
416
Rear Differential Rear Mounting Removal and Installation
416
Rear Differential Assembly Dismounting and Remounting
418
Rear Differential Components
419
Rear Differential Disassembly and Assembly
420
Rear Differential Inspection
427
Drive Bevel Pinion Shim Adjustment
428
Special Tools and Equipment
432
Recommended Service Material
432
Special Tool
432
General Description
434
Transfer Description
434
Transfer
434
Repair Instructions
435
Transfer Oil Change
435
Transfer Dismounting and Remounting
435
Transfer Assembly Components
438
Transfer Assembly Disassembly and Assembly
439
Reduction Drive Gear, Reduction Idler Gear and Reduction Driven Gear Disassembly and Assembly
442
Transfer Right Case and Left Case Disassembly and Assembly
443
Transfer Output Retainer Assembly Disassembly and Assembly
444
Transfer Assembly Inspection
448
Bevel Gear Tooth Contact Inspection
448
Diagnostic Information and Procedures
435
Transfer Symptom Diagnosis
435
Special Tools and Equipment
451
Recommended Service Material
451
Special Tool
451
Propeller Shafts
453
General Description
453
Section 4 Brakes
457
General Description
459
Brakes Construction
459
Front Brake Hose / Pipe Construction
461
Rear Brake Hose / Pipe Construction
464
Brake Control System and Diagnosis
459
Precautions
459
Precautions on Brake
459
Diagnostic Information and Procedures
465
Brakes Diagnosis Note
465
Brakes Symptom Diagnosis
465
Fluid Pressure Test (if Equipped with LSPV)
467
Repair Instructions
469
Brake Pedal Free Height Inspection
469
Brake Pedal Play Inspection
469
Excessive Pedal Travel Inspection
469
Master Cylinder and Brake Fluid Level Inspection
470
Stop Light Switch Adjustment
470
Air Bleeding of Brake System
470
Front Brake Hose / Pipe Removal and Installation
472
Rear Brake Hose / Pipe Removal and Installation
472
Brake Hose and Pipe Inspection
472
Master Cylinder Components
473
Master Cylinder Reservoir Removal and Installation
473
Master Cylinder Assembly Removal and Installation
474
Master Cylinder Assembly Disassembly and Assembly
475
Master Cylinder Assembly Inspection
476
Brake Booster Components
477
Booster Operation Inspection
477
Brake Booster Removal and Installation
478
Brake Booster Inspection and Adjustment
480
LSPV (Load Sensing Proportioning Valve) Assembly (if Equipped)
481
LSPV (Load Sensing Proportioning Valve)
481
Removal and Installation
481
LSPV (Load Sensing Proportioning Valve) Inspection and Adjustment
482
Special Tools and Equipment
484
Recommended Service Material
484
Special Tool
484
Front Brakes
485
Repair Instructions
485
Front Disc Brake Components
485
Front Disc Brake Pad On-Vehicle Inspection
486
Front Disc Brake Pad Removal and Installation
486
Front Disc Brake Pad Inspection
487
Front Disc Brake Caliper Removal and Installation
487
Front Disc Brake Caliper Disassembly and Assembly
488
Front Disc Brake Caliper Inspection
490
Front Brake Disc Removal and Installation
490
Front Brake Disc Inspection
491
Special Tools and Equipment
492
Recommended Service Material
492
Rear Brakes
493
Repair Instructions
493
Rear Drum Brake Components
493
Rear Brake Drum Removal and Installation
493
Rear Brake Drum Inspection
495
Rear Brake Shoe Removal and Installation
496
Rear Brake Shoe Inspection
496
Wheel Cylinder Removal and Installation
497
Wheel Cylinder Inspection
498
Brake Back Plate Removal and Installation
498
Specifications
499
Tightening Torque Specifications
499
Special Tools and Equipment
499
Recommended Service Material
499
Parking Brake
500
General Description
500
Parking Brake Cable Construction
500
Repair Instructions
501
Parking Brake Inspection and Adjustment
501
Parking Brake Cable Removal and Installation
501
Specifications
502
Tightening Torque Specifications
502
Abs
503
Precautions
503
Precautions in Diagnosing Troubles
503
Precautions in On-Vehicle Service
503
General Description
504
ABS Construction
504
ABS Hydraulic Unit / Control Module Assembly Description
504
Schematic and Routing Diagram
506
ABS Schematic
506
ABS Wiring Circuit Diagram
507
Component Location
509
ABS Components Location
509
Front Wheel Speed Sensor Components Location
510
Rear Wheel Speed Sensor Components Location
510
Diagnostic Information and Procedures
511
ABS Check
511
ABS Warning Lamp Check
513
EBD Warning Lamp (Brake Warning Lamp) Check
513
DTC Check
514
DTC Table
515
DTC Clearance
516
Scan Tool Data
516
ABS Warning Lamp Does Not Come on at Ignition Switch
517
ABS Warning Lamp Comes on Steady
518
ABS Warning Lamp Flashes Continuously
521
While Ignition Switch Is
521
Code (DTC) Is Not Outputted Even with Diagnosis Switch Terminal Connected to Ground
521
EBD Warning Lamp (Brake Warning Lamp) Comes on Steady
522
Serial Data Link Circuit Check
523
DTC C1015 (No. 15): G Sensor Circuit
525
DTC C1021, C1022 / C1025, C1026 / C1031, C1032 / C1035, C1036 (No. 21, 22 / 25, 26 / 31, 32 / 35, 36): Wheel Speed Sensor Circuit or Sensor Ring
526
Dtc C1041 / C1045 / C1051 / C1055, Dtc
528
DTC C1057 (No. 57): Power Source Circuit
529
DTC C1061 (No. 61): ABS Pump Motor And/Or Motor Relay Circuit
531
DTC C1063 (No. 63): ABS Fail-Safe Relay Circuit
532
DTC C1071 (No. 71): ABS Control Module
533
Repair Instructions
534
ABS Hydraulic Unit Operation Check
534
ABS Hydraulic Unit / Control Module Assembly Components
536
ABS Hydraulic Unit / Control Module Assembly On-Vehicle Inspection
537
ABS Hydraulic Unit / Control Module Assembly Removal and Installation
537
Front Wheel Speed Sensor On-Vehicle Inspection
539
Front Wheel Speed Sensor Removal and Installation
539
Front Wheel Speed Sensor Inspection
540
Rear Wheel Speed Sensor On-Vehicle Inspection
540
Rear Wheel Speed Sensor Removal and Installation
541
Rear Wheel Speed Sensor Inspection
542
Front Wheel Speed Sensor Ring On-Vehicle Inspection
542
Front Wheel Speed Sensor Ring Removal and Installation
543
Rear Wheel Speed Sensor Ring On-Vehicle Inspection
543
Rear Wheel Speed Sensor Ring Removal and Installation
543
Specifications
544
Tightening Torque Specifications
544
Special Tools and Equipment
544
Special Tool
544
Section 5 Transmission / Transaxle
545
Precautions
548
Precautions on Transmission / Transaxle
548
Precautions in Diagnosing Trouble
548
Precautions for Disassembly and Reassembly
548
General Description
551
A/T Description
551
Clutch / Brake / Planetary Gear Function of Automatic Transaxle
554
Table of Component Operation
555
Brake Interlock System Construction
556
A/T Diagnosis General Description
556
On-Board Diagnostic System Description
557
Schematic and Routing Diagram
559
Transmission Control Module (TCM) Wiring Diagram
559
Automatic Gear Shift Diagram
561
Component Location
563
Electronic Shift Control System Components Location
563
Diagnostic Information and Procedures
565
A/T System Check
565
Visual Inspection
565
Malfunction Indicator Lamp (MIL) Check
568
O/D OFF" Lamp Check
568
DTC Table
568
DTC Check
571
DTC Clearance
572
Fail-Safe Table
573
Scan Tool Data
574
A/T Basic Check
577
Road Test
577
Manual Road Test
580
Engine Brake Test
580
Stall Test
581
Time Lag Test
582
Line Pressure Test
583
P" Range Test
584
A/T Symptom Diagnosis
584
No Gear Shift to O
592
No Lock-Up Occurs
593
DTC P0705 (No. 34): Transmission Range Sensor Circuit Malfunction
594
DTC P0710 (No. 36 or 38): Transmission Fluid Temperature Sensor Circuit Malfunction
596
DTC P0715 (No. 14): Input / Turbine Speed Sensor Circuit Malfunction
598
DTC P0720 (No. 31): Output Speed Sensor / VSS Circuit Malfunction
600
DTC P0725 (No. 35): Engine Speed Input Circuit Malfunction
602
DTC P0741 (No. 29): TCC Circuit Performance or Stuck off
604
DTC P0743 (No. 25 or 26): TCC Circuit Electrical
605
DTC P0748 (No. 41 or 42): Pressure Control Solenoid Electrical
607
DTC P0751 / P0756 (No. 17 / No. 28): Shift Solenoid-A (No. 1) / -B (No. 2) Performance or Stuck off
609
DTC P0753 / P0758 (No. 21 or 22 / No. 23 or 24): Shift Solenoid-A (No. 1) / -B (No. 2) Electrical
610
DTC P0785 (No. 13): Timing Solenoid
612
DTC P1700 (No. 32 or 33): Throttle Position Signal Circuit Malfunction
614
DTC P1702 (No. 52): Internal Malfunction of TCM
615
DTC P1705 (No. 51): Engine Coolant Temperature Signal Circuit Malfunction
616
DTC P1730 (No. 64): Engine Torque Signal Circuit Malfunction
618
DTC P1895 (No. 27): Torque Reduction Signal Circuit Malfunction
619
Inspection of TCM and Its Circuits
620
TCM Power and Ground Circuit Check
623
O/D OFF" Lamp Circuit Check
624
Brake Interlock System Inspection
626
Repair Instructions
627
A/T Fluid Level Check
627
A/T Fluid Change
628
Selector Lever Components
629
Selector Lever Inspection
629
Select Cable Components
630
Select Cable Removal and Installation
630
Selector Cable Adjustment
630
Transmission Range Sensor (Shift Switch) Inspection and Adjustment
631
Output Shaft Speed Sensor / VSS Removal and Installation
632
Output Shaft Speed Sensor / VSS Inspection
632
Input Shaft Speed Sensor Removal and Installation
633
Input Shaft Speed Sensor Inspection
633
Transmission Fluid Temperature Sensor Removal and Installation
633
Transmission Fluid Temperature Sensor Inspection
634
O/D OFF" Switch Inspection
634
Solenoid Valves (Shift Solenoid Valves, TCC Solenoid Valve and Timing Solenoid Valve) Removal and Installation
635
Solenoid Valves (Shift Solenoid Valves, TCC Solenoid Valve and Timing Solenoid Valve) Inspection
636
Pressure Control Solenoid Valve Removal and Installation
638
Pressure Control Solenoid Valve Inspection
638
Transmission Control Module (TCM) Removal and Installation
639
Learning Control Initialization
640
Brief Learning
640
Differential Side Oil Seal Replacement
641
Shift Lock Solenoid Replacement
642
Key Interlock Cable Removal and Installation
642
A/T Fluid Cooler Hoses Replacement
643
Automatic Transaxle Unit Components
644
Automatic Transaxle Unit Dismounting and Remounting
645
Automatic Transaxle Assembly Components . 5A-100
648
Automatic Transaxle Unit Disassembly
649
Oil Pump Components
661
Oil Pump Disassembly and Reassembly
661
Oil Pump Inspection
662
Direct Clutch Components
664
Direct Clutch Preliminary Check
664
Direct Clutch Disassembly and Reassembly
665
Direct Clutch Inspection
667
Forward and Reverse Clutch Assembly Components
668
Forward and Reverse Clutch Assembly Preliminary Check
668
Forward and Reverse Clutch Assembly Disassembly and Reassembly
669
Forward and Reverse Clutch Assembly Inspection
672
2Nd Brake Piston Assembly Components
673
2Nd Brake Piston Assembly Disassembly and Reassembly
673
Transaxle Rear Cover and O/D and 2Nd Coast Brake Piston Assembly Components . 5A-126
674
Transaxle Rear Cover and O/D and 2Nd Coast Brake Piston Assembly Disassembly and Reassembly
675
Transaxle Rear Cover and O/D and 2Nd Coast Brake Piston Assembly Inspection
676
Countershaft Assembly Components
677
Countershaft Assembly Disassembly and Reassembly
677
Valve Body Assembly Components
678
Valve Body Assembly Disassembly and Reassembly
679
Differential Assembly Components
680
Differential Assembly Disassembly and Reassembly
681
Differential Assembly Inspection
682
Torque Converter Housing Disassembly and Reassembly
683
Transaxle Case Disassembly and Reassembly
685
Automatic Transaxle Unit Inspection and Adjustment
686
Automatic Transaxle Unit Assembly
688
Specifications
688
Tightening Torque Specifications
705
Special Tools and Equipment
707
Recommended Service Material
707
Special Tool
707
General Description
710
Manual Transaxle Construction
710
Manual Transmission/Transaxle
710
Repair Instructions
715
Manual Transaxle Oil Change
715
Differential Side Oil Seal Replacement
716
Gear Shift Control Lever and Cable Components
717
Gear Shift Control Lever and Cable Removal and Installation
718
Vehicle Speed Sensor (VSS) Removal and Installation
718
Back up Lamp Switch Removal and Installation
719
Back up Lamp Switch Inspection
719
Manual Transaxle Unit Components
720
Manual Transaxle Unit Dismounting and Remounting
721
Gear Shift and Select Shaft Components
722
Gear Shift and Select Shaft Removal and Installation
723
Gear Shift and Select Shaft Disassembly and Assembly
724
Manual Transaxle Assembly Components
725
Fifth Gear Disassembly and Assembly
726
Manual Transaxle Assembly Disassembly and Assembly
728
Right Case Disassembly and Assembly
734
Left Case Disassembly and Assembly
734
Input Shaft and Countershaft Components
735
Input Shaft Disassembly and Assembly
736
Countershaft Disassembly and Assembly
738
Gear Shift Shaft Components
742
Gear Shift Shaft Disassembly and Assembly
742
Differential Components
743
Differential Disassembly and Assembly
744
Transfer Components
746
Transfer Assembly Disassembly and Assembly
747
Pinion Shaft Disassembly and Assembly
753
Output Shaft Disassembly and Assembly
755
Gear Tooth Surface Contact Inspection
756
Transfer Assembly Inspection
756
Diagnostic Information and Procedures
715
Manual Transaxle Symptom Diagnosis
715
Special Tools and Equipment
759
Recommended Service Material
759
Special Tool
759
General Description
762
Clutch Construction
762
Clutch
762
Diagnostic Information and Procedures
763
Clutch System Symptom Diagnosis
763
Repair Instructions
764
Clutch Pedal Inspection
764
Clutch Fluid Inspection
765
Clutch Fluid Pipe and Hose Components
765
Clutch Fluid Pipe and Hose Removal and Installation
766
Clutch Fluid Pipe and Hose Inspection
766
Clutch Master Cylinder Removal and Installation
767
Clutch Master Cylinder Components
768
Clutch Master Cylinder Disassembly and Reassembly
768
Clutch Master Cylinder Inspection
768
Clutch Operating Cylinder Removal and Installation
769
Clutch Operating Cylinder Components
770
Clutch Operating Cylinder Disassembly and Reassembly
770
Clutch Operating Cylinder Inspection
770
Clutch Cover, Clutch Disc, Flywheel and Clutch Release System Components
771
Clutch Cover, Clutch Disc and Flywheel Removal and Installation
771
Clutch Cover, Clutch Disc and Flywheel Inspection
773
Clutch Release System Removal and Installation
773
Clutch Release System Inspection
774
Specifications
775
Tightening Torque Specifications
775
Special Tools and Equipment
775
Recommended Service Material
775
Special Tool
776
Section 6 Steering
777
Precautions
778
Precautions on Steering
778
Steering General Diagnosis
779
Diagnostic Information and Procedures
779
Steering Symptom Diagnosis
779
Precautions
779
Precautions for Steering, Suspension, Wheels and Tires Diagnosis
779
Steering Wheel and Column
780
Precautions
780
Service Precautions of Steering Wheel and
780
General Description
780
Steering Column Construction
780
Steering Wheel and Driver Air Bag (Inflator) Module Construction
780
Steering Wheel and Column Construction
781
Diagnostic Information and Procedures
781
Inspection and Repair Required after Accident
781
Steering Wheel and Column Diagnosis
781
Checking Steering Column Assembly for Accident Damage
781
Repair Instructions
782
Steering Wheel Removal and Installation
782
Contact Coil and Combination Switch Assembly Removal and Installation
784
Centering Contact Coil
785
Contact Coil and Combination Switch Assembly Inspection
786
Steering Column Assembly Removal and Installation
786
Steering Column Assembly Inspection
789
Steering Lock Assembly (Ignition Switch) Removal and Installation
789
Steering Lower Shaft Removal and Installation
790
Specifications
791
Tightening Torque Specifications
791
Special Tools and Equipment
791
Special Tool
791
Power Assisted Steering System
792
Precautions
792
P/S System Note
792
General Description
793
P/S System Description
793
Diagnostic Information and Procedures
794
P/S System Symptom Diagnosis
794
Steering Wheel Play Check
795
Steering Force Check
795
Idle up System Check
795
Hydraulic Pressure in P/S Circuit Check
796
Repair Instructions
797
P/S Fluid Level Check
797
P/S Fluid Leakage Check
798
Air Bleeding Procedure
799
P/S Pump Drive Belt On-Vehicle Inspection
799
P/S Pump Drive Belt Tension Adjustment
799
P/S Pump Drive Belt Removal and Installation
800
P/S Pump Drive Belt Inspection
800
Tie-Rod End Boot On-Vehicle Inspection
800
Tie-Rod End Removal and Installation
800
Tie-Rod End Ball Joint Inspection
801
P/S Gear Box Components
802
Steering Shaft Joint On-Vehicle Inspection
803
P/S Gear Box Removal and Installation
803
Steering Rack Boot On-Vehicle Inspection
805
Tie-Rod / Rack Boot Removal and Installation
805
P/S Pump Components
807
P/S Pump Removal and Installation
808
P/S Pump Disassembly and Assembly
808
P/S Pump Inspection
811
Specifications
812
P/S System Specification and Service Data
812
Tightening Torque Specifications
813
Special Tools and Equipment
814
Recommended Service Material
814
Special Tool
814
Section 7 Hvac
815
Precautions
818
Precautions on HVAC
818
Heater and Ventilation
819
General Description
819
Heater and Ventilation Construction
819
On-Board Diagnostic System Description
820
Precautions
819
Precautions in Diagnosing Trouble
819
Schematic and Routing Diagram
821
Heater and Ventilation Wiring Circuit Diagram
821
Diagnostic Information and Procedures
822
Heater and Ventilation Symptom Diagnosis
822
DTC Check
823
DTC Clearance
824
DTC Table
825
Fail-Safe Table
827
Scan Tool Data
827
DTC B1511 (No.11): Temperature Control Actuator (Position Sensor) And/Or Its Circuit Malfunction
828
DTC B1512 (No.12): Air Flow Control Actuator (Position Sensor) And/Or Its Circuit Malfunction
828
DTC B1513 (No.13): Temperature Control Actuator And/Or Its Circuit Malfunction
828
DTC B1514 (No.14): Air Flow Control Actuator And/Or Its Circuit Malfunction
828
DTC B1520 (No.20): Temperature Selector And/Or Its Circuit Malfunction
828
DTC B1521 (No.21): Blower Speed Selector And/Or Its Circuit
828
DTC B1522 (No.22): Air Flow Selector And/Or Its Circuit Malfunction
828
Inspection of HVAC Control Module and Its Circuit
829
Repair Instructions
831
Blower Unit Components
831
Blower Unit Removal and Installation
831
Blower Motor Removal and Installation
832
Blower Motor Inspection
832
Blower Motor Controller Removal and Installation
832
Blower Motor Controller Inspection
833
Blower Motor Relay Inspection
833
Heater Unit Components
834
Heater Unit Removal and Installation
834
HVAC Control Module Removal and Installation
835
Air Intake Control Actuator Removal and Installation
835
Air Intake Control Actuator Inspection
836
Temperature Control Actuator Removal and Installation
836
Temperature Control Actuator Inspection
836
Air Flow Control Actuator Removal and Installation
837
Air Flow Control Actuator Inspection
837
Actuator Linkage Inspection
838
Center Ventilation Louver Removal and Installation
838
Side Ventilation Louver Removal and Installation
839
Special Tools and Equipment
839
Special Tool
839
Precautions
840
A/C System Caution
840
Precaution for Charging
840
Precaution in Diagnosing Trouble
841
Precautions on Servicing A/C System
841
Air Conditioning System
840
Manual Type
840
General Description
842
A/C Evaporator Inlet Air Temperature Sensor
842
And A/C Evaporator Outlet Air Temperature
842
Sensor Construction
842
Refrigerant Type Construction
842
Sub-Cool System Description
843
On-Board Diagnostic System Description
843
Schematic and Routing Diagram
844
Major Components of A/C System
844
A/C System Wiring Diagram
845
Diagnostic Information and Procedures
846
A/C System Symptom Diagnosis
846
Abnormal Noise Symptom Diagnosis of A/C System
848
DTC Check
849
DTC Clearance
849
DTC Table
849
Fail-Safe Table
849
Scan Tool Data
850
DTC B1511 (No.11): Temperature Control Actuator (Position Sensor) And/Or Its Circuit Malfunction
851
DTC B1512 (No.12): Air Flow Control Actuator (Position Sensor) And/Or Its Circuit Malfunction
851
DTC B1513 (No.13): Temperature Control Actuator And/Or Its Circuit Malfunction
851
DTC B1514 (No.14): Air Flow Control Actuator And/Or Its Circuit Malfunction
851
DTC B1520 (No.20): Temperature Selector And/Or Its Circuit Malfunction
851
DTC B1521 (No.21): Blower Speed Selector And/Or Its Circuit
851
DTC B1522 (No.22): Air Flow Selector And/Or Its Circuit Malfunction
851
Air Conditioning System Check
851
Visual Inspection
851
Inspection of HVAC Control Module and Its Circuit
853
A/C System Performance Inspection
855
A/C System Inspection at ECM
859
Repair Instructions
861
Quick Checking of Refrigerant Charge
861
Operation Procedure for Refrigerant Charging
862
Heater and Cooling Unit Components
866
Heater and Cooling Unit Removal and Installation
867
Condenser Assembly Removal and Installation
867
Condenser Assembly Inspection
868
Desiccant Removal and Installation
868
Condenser Cooling Fan Removal and Installation
868
Condenser Cooling Fan Inspection
869
A/C Evaporator Removal and Installation
869
A/C Evaporator Inspection
870
A/C Evaporator Inlet and Outlet Air Temperature Sensor Removal and Installation
870
A/C Evaporator Inlet and Outlet Air Temperature Sensors Inspection
871
Expansion Valve Removal and Installation
871
Expansion Valve Inspection
871
A/C Refrigerant Pressure Switch Removal and Installation
871
A/C Refrigerant Pressure Switch Inspection
872
Compressor Relay and Condenser Cooling Fan Relay Inspection
872
Compressor Drive Belt Removal and Installation
872
Compressor Drive Belt Inspection
872
Compressor Removal and Installation
873
Compressor Inspection
873
Magnet Clutch Components
874
Magnet Clutch Removal and Installation
875
Tightening Torque Specifications
877
Special Tools and Equipment
877
Recommended Service Material
877
Special Tool
877
Automatic Type
878
General Description
878
A/C System Introduction
878
Refrigerant Type Construction
880
Sub-Cool System Description
880
On-Board Diagnostic System Description
880
Precautions
878
Air Bag Warning
878
A/C System Caution
878
Precaution for Charging
878
Precautions in Diagnosing Trouble
878
Precautions on Servicing A/C System
878
Schematic and Routing Diagram
880
Major Components of A/C System
880
A/C System Wiring Diagram
881
Diagnostic Information and Procedures
882
A/C System Symptom Diagnosis
882
Abnormal Noise Symptom Diagnosis of A/C System
884
DTC Check
884
DTC Clearance
886
DTC Table
887
Scan Tool Data
889
Visual Inspection
891
DTC B1501 (No.01): Outside Air Temperature Sensor And/Or Its Circuit Malfunction
893
DTC B1502 (No.02): Inside Air Temperature Sensor And/Or Its Circuit Malfunction
894
DTC B1503 (No.03): A/C Evaporator Air Temperature Sensor And/Or Its Circuit Malfunction
895
DTC B1504 (No.04): Sunload Sensor And/Or Its Circuit Malfunction
896
DTC B1510 (No.10): Engine Coolant Temperature (ECT) Sensor And/Or Its Circuit Malfunction
897
DTC B1511 (No.11): Temperature Control Actuator (Position Sensor) And/Or Its Circuit Malfunction
899
DTC B1512 (No.12): Air Flow Control Actuator (Position Sensor) And/Or Its Circuit Malfunction
900
DTC B1513 (No.13): Temperature Control Actuator And/Or Its Circuit Malfunction
901
DTC B1514 (No.14): Air Flow Control Actuator And/Or Its Circuit Malfunction
904
DTC B1520 (No.20): Temperature Selector And/Or Its Circuit Malfunction
906
DTC B1521 (No.21): Blower Speed Selector And/Or Its Circuit
906
DTC B1522 (No.22): Air Flow Selector And/Or Its Circuit Malfunction
906
Inspection of HVAC Control Module and Its Circuit
906
A/C System Performance Inspection
909
A/C System Inspection at ECM
909
Repair Instructions
911
Quick Checking of Refrigerant Charge
911
Operation Procedure for Refrigerant
911
Heater and Cooling Unit Removal and Installation
911
Sunload Sensor Removal and Installation
911
Sunload Sensor Inspection
912
Outside Air Temperature Sensor Removal and Installation
912
Outside Air Temperature Sensor Inspection
912
Inside Air Temperature Sensor Removal and Installation
912
Inside Air Temperature Sensor Inspection
913
Condenser Assembly Removal and Installation
913
Condenser Assembly Inspection
913
Desiccant Removal and Installation
913
Condenser Cooling Fan Removal and Installation
913
Condenser Cooling Fan Inspection
913
A/C Evaporator Removal and Installation
913
A/C Evaporator Outlet Air Temperature Sensor Removal and Installation
913
A/C Evaporator Outlet Air Temperature Sensor Inspection
913
Expansion Valve Removal and Installation
914
Expansion Valve Inspection
914
A/C Refrigerant Pressure Switch Removal and Installation
914
A/C Refrigerant Pressure Switch Inspection
914
Compressor Relay and Condenser Cooling Fan Relay Inspection
914
Compressor Drive Belt Removal and Installation
914
Compressor Drive Belt Inspection
914
Compressor Removal and Installation
914
Compressor Inspection
914
Magnet Clutch Components
914
Section 8 Restraint
915
Precautions
917
Precautions on Restraint
917
Precautions on Service and Diagnosis of Seat Belt
917
Seat Belts
918
General Description
919
Seat Belt Construction
919
Restraint System Specification
920
Diagnostic Information and Procedures
920
Inspection and Repair Required after Accident
920
Repair Instructions
921
Front Seat Belt Components
921
Front Seat Belt Removal and Installation
922
Front Seat Belt Inspection
922
Rear Seat Belt Removal and Installation
924
Rear Seat Belt Inspection
925
Specifications
925
Tightening Torque Specifications
925
Precautions
926
Precautions on Service and Diagnosis of Air
926
Bag System
926
Precautions on Handling and Storage of Air Bag Components
927
Precautions on Disposal of Air Bag and Seat
930
Belt Pretensioner
930
Air Bag System
926
General Description
930
Air Bag System Construction
930
Schematic and Routing Diagram
932
Air Bag System Wiring Diagram
932
Component Location
934
Air Bag System Components, Wiring and Connectors Location
934
Diagnostic Information and Procedures
935
Repairs and Inspections Required after an Accident
935
Inspection of Intermittents and Poor Connections
936
Air Bag Diagnostic System Check
937
Air Bag Diagnostic System Check Flow
938
Dtcs Description
939
DTC Table
939
DTC Check
942
DTC Clearance
943
Scan Tool Data
944
Scan Tool Data Definition
944
AIR BAG" Warning Lamp Comes on Steady
944
AIR BAG" Warning Lamp Does Not Come
946
AIR BAG" Warning Lamp Flashes
949
AIR BAG" Warning Lamp Cannot Indicate Flashing
950
SDM Cannot Communicate through the Serial Data Circuit
952
DTC B1015: Passenger Air Bag Initiator Circuit Resistance High
954
DTC B1016: Passenger Air Bag Initiator Circuit Resistance Low
957
DTC B1018: Passenger Air Bag Initiator Circuit Short to Ground
960
DTC B1019: Passenger Air Bag Initiator Circuit Short to Power Circuit
962
DTC B1021: Driver Air Bag Initiator Circuit Resistance High
965
DTC B1022: Driver Air Bag Initiator Circuit Resistance Low
968
DTC B1024: Driver Air Bag Initiator Circuit Short to Ground
971
DTC B1025: Driver Air Bag Initiator Circuit Short to Power Circuit
974
DTC B1031: Power Source Voltage High
977
DTC B1032: Power Source Voltage Low
979
DTC B1041 / B1045: Driver Pretensioner Initiator Circuit Resistance High
981
DTC B1042 / B1046: Driver / Passenger Pretensioner Initiator Circuit Resistance Low
984
DTC B1043 / B1047: Driver / Passenger Pretensioner Initiator Circuit Short to Ground
987
DTC B1044 / B1048: Driver / Passenger Pretensioner Initiator Circuit Short to Power Circuit
990
DTC B1051: Frontal Crash Detected (System Activation Command Outputted)
993
DTC B1056 / B1057: Sideward Crash (Driver / Passenger Side) Detected (Side Air Bag System Activation Command Outputted)
993
DTC B1058: Frontal Crash Detected (Pretensioner Activation Command Outputted)
994
DTC B1061: "AIR BAG" Warning Lamp Circuit Failure
995
DTC B1063 / B1065: Side Sensor (Driver / Passenger Side) Circuit Short to Ground
996
DTC B1064 / B1066: Side Sensor (Driver / Passenger Side) Circuit Short to Power Circuit or Open
998
DTC B1071: Internal SDM Fault
1001
DTC B1072 / B1074: Internal Side Sensor (Driver / Passenger Side) Fault
1001
DTC B1073 / B1075 Side Sensor (Driver / Passenger Side) Correspondence Abnormality
1001
DTC B1081 / B1085: Side Air Bag (Driver / Passenger Side) Initiator Circuit Resistance High
1006
DTC B1082 / B1086 Side Air Bag (Driver / Passenger Side) Initiator Circuit Resistance Low
1010
DTC B1083 / B1087 Side Air Bag (Driver / Passenger Side) Initiator Circuit Short to Ground
1014
DTC B1084 / B1088: Side Air Bag (Driver / Passenger Side) Initiator Circuit Short to Power Circuit
1018
Repair Instructions
1021
Enabling Air Bag System
1022
SDM Removal and Installation
1023
SDM Inspection
1024
Side Sensor Removal and Installation
1025
Side Sensor Inspection
1026
Driver Air Bag (Inflator) Module Removal and Installation
1026
Driver Air Bag (Inflator) Module Inspection
1027
Passenger Air Bag (Inflator) Module Removal and Installation
1028
Passenger Air Bag (Inflator) Module Inspection
1029
Side Air Bag (Inflator) Module Removal and Installation
1030
Side Air Bag (Inflator) Inspection
1030
Air Bag (Inflator) Module and Seat Belt Pretensioner Disposal
1031
Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposal
1040
Special Tools and Equipment
1041
Special Tool
1041
Section 9 Body, Cab and Accessories
1045
Precautions
1050
Precautions
1051
Wiring Systems
1051
General Description
1052
Applicable Model
1052
Abbreviations
1052
Wire / Connector Color Symbols
1053
Symbols and Marks
1053
How to Read Connector Layout Diagram
1055
How to Read Connector Codes and Terminal Nos
1056
How to Read Power Supply Diagram
1059
How to Read System Circuit Diagram
1059
Connector Layout Diagram
1060
Engine Compartment for Connector Layout Diagram
1061
Door, Roof for Connector Layout Diagram
1072
Floor for Connector Layout Diagram
1074
Rear for Connector Layout Diagram
1082
Ground Point
1084
Power Supply Diagram (5 Door Type 1 - 3, 4 Door Type 1 - 2)
1087
Power Supply Diagram (5 Door Type 4, 4 Door Type 3)
1088
Fuses and the Protected Parts
1089
Fuses in Main Fuse Box
1089
Individual Circuit Fuse Box, Supplementary
1090
System Circuit Diagram
1092
Engine and A/C Control System Circuit
1097
A-6 4 A/T Control System Circuit Diagram
1101
A-7 Immobilizer Control System Circuit Diagram
1103
B-1 Windshield Wiper and Washer Circuit Diagram
1104
Rear Wiper and Washer Circuit Diagram (Instrument Panel Switch Type)
1105
Rear Wiper and Washer Circuit Diagram (Column Lever Switch Type)
1106
Rear Defogger Circuit Diagram (5 Door Type 1)
1107
Rear Defogger Circuit Diagram (5 Door Type 2 - 4, 4 Door)
1108
B-4 Power Window Circuit Diagram
1109
B-5 Power Door Lock Circuit Diagram
1111
Combination Meter Circuit Diagram
1116
Combination Meter Circuit Diagram
1117
Combination Meter Circuit Diagram
1118
Combination Meter Circuit Diagram
1119
Combination Meter Circuit Diagram
1120
Combination Meter Circuit Diagram
1122
D-1 Headlight System Circuit Diagram
1124
D-2 Position, Tail and Licence Plate Light Circuit Diagram
1125
D-3 Fog Light Circuit Diagram
1126
D-4 Illumination Light Circuit Diagram
1127
D-5 Interior Light Circuit Diagram
1128
D-6 Turn Signal and Hazard Warning Light Circuit Diagram
1129
D-7 Brake Light Circuit Diagram
1130
D-8 Back-Up Light Circuit Diagram
1131
E-1 Heater and Air Conditioner Circuit Diagram
1135
E-2 Auto A/C System Circuit Diagram
1136
F-1 Air-Bag Control System Circuit Diagram
1138
F-2 Anti-Lock Brake System Circuit Diagram
1140
Radio / Cigar Lighter Circuit Diagram (5 Door Type 1)
1142
Radio / Cigar Lighter Circuit Diagram (5 Door Type 2 - 4, 4 Door)
1143
G-2 Clock Circuit Diagram
1145
List of Connector
1146
Component Location
1154
Headlights, Turn Signal and Hazard Warning, Front and Rear Fog Light (if Equipped) System Location
1154
Lighting Systems
1154
Diagnostic Information and Procedures
1155
Headlights with Leveling System (if Equipped) Symptom Diagnosis
1156
Turn Signal and Hazard Warning Light Symptom Diagnosis
1156
Clearance, Tail and License Plate Light Symptom Diagnosis
1156
Back-Up Light Symptom Diagnosis
1157
Stop (Brake) Lamp Symptom Diagnosis
1157
Front Fog Light (if Equipped) Symptom Diagnosis
1157
Rear Fog Light (if Equipped) Symptom Diagnosis
1157
Repair Instructions
1158
Headlight Bulb Replacement
1159
Headlight Aiming Adjustment with Screen
1159
Headlight Switch (in Lighting Switch) Removal and Installation
1160
Headlight Switch (in Lighting Switch) Inspection
1161
Headlight Leveling Switch (if Equipped) Inspection
1161
Headlight Diode Removal and Installation
1161
Headlight Diode Inspection
1162
Hazard Switch Inspection
1162
Headlight, Clearance Light, Front / Rear Fog Light Relays Inspection
1162
Stop (Brake) Lamp Switch Inspection
1162
Turn Signal Light Switch (in Lighting Switch) Inspection
1163
Turn Signal Light Switch (in Lighting Switch) Removal and Installation
1163
Front Fog Light Assembly Removal and Installation
1164
License Lamp Assembly (for Wagon Model) Removal and Installation
1164
Turn Signal and Hazard Relay Inspection
1164
Fog Light Bulb Replacement
1165
Front Fog Light Switch Inspection
1165
Rear Fog Light Switch Inspection
1165
Component Location
1168
Diagnostic Information and Procedures
1169
Brake and Parking Brake Warning Light Symptom Diagnosis
1170
Seat Belt Warning Light (if Equipped) Symptom Diagnosis
1170
Ignition Key Reminder and Light Reminder Warning Buzzer Symptom Diagnosis
1170
A/T Shift Position Indicator (A/T Vehicle Only) Symptom Diagnosis
1170
Cigarette Lighter (if Equipped) Symptom Diagnosis
1171
Horn Symptom Diagnosis
1171
O/D off Indicator Lamp (A/T Vehicle Only) Symptom Diagnosis
1171
Information Display (if Equipped) Symptom Diagnosis
1172
Audio System (if Equipped) Symptom Diagnosis
1173
Remote Audio Control Switch (if Equipped) Symptom Diagnosis
1174
Repair Instructions
1175
Combination Meter Removal and Installation
1176
Fuel Level Sensor Removal and Installation
1176
Fuel Level Sensor Inspection
1176
Oil Pressure Switch Removal and Installation
1177
Oil Pressure Switch On-Vehicle Inspection
1177
VSS Removal and Installation
1177
VSS Inspection
1177
Engine Coolant Temperature (ECT) Sensor Inspection
1177
Brake Fluid Level Switch Inspection
1177
Parking Brake Switch Inspection
1178
Door Switch (Front / Rear Door) Inspection
1178
Rearend Door Switch (for Wagon Model) Inspection
1178
Trunk Lid Switch Inspection
1178
Outside Air Temperature Sensor (if Equipped with Information Display) Removal and Installation
1178
Outside Air Temperature Sensor (if Equipped with Information Display) Inspection
1179
Instrument Panel Removal and Installation
1179
Information Display or Clock Removal and Installation
1180
Radio Assembly Removal and Installation
1180
Front Speaker Removal and Installation
1181
Rear Speaker (for Sedan Model) Removal and Installation
1181
Rear Speaker (for Wagon Model) Removal and Installation
1181
Antenna Amplifier (for Sedan Model) Removal and Installation
1182
Antenna Amplifier (for Wagon Model) Removal and Installation
1182
Remote Audio Control Switch Inspection
1182
Wipers / Washers
1184
Symptom Diagnosis
1184
Repair Instructions
1185
Washer Tank and Washer Pump Removal and Installation
1186
Washer Pump Inspection
1186
Windshield Wiper Motor Inspection
1186
Rear Wiper Motor (if Equipped) Inspection
1187
Windshield Wiper and Washer Switch Removal and Installation
1187
Windshield Wiper and Washer Switch Inspection
1188
Rear Wiper and Washer Switch Removal and Installation
1189
Rear Wiper and Washer Switch Inspection
1190
Rear Wiper Intermittent Relay Removal and Installation
1190
Rear Wiper Intermittent Relay Inspection
1190
Windshield Construction
1192
Component Location
1193
Power Door Mirror Control System
1194
Repair Instructions
1195
Front Door Glass Removal and Installation
1199
Front Door Window Regulator Removal and Installation
1200
Front Door Window Regulator Inspection
1201
Rear Door Window Components
1201
Rear Door Glass Removal and Installation
1202
Rear Door Window Regulator Removal and Installation
1203
Rear Door Window Regulator Inspection
1204
Quarter Window (for Wagon Model) Removal and Installation
1204
Rearend Door Window (for Wagon Model) Components
1205
Rearend Door Glass (for Wagon Model) Removal and Installation
1205
Back Window (for Sedan Model) Components
1206
Back Window (for Sedan Model) Removal and Installation
1206
Rearend Door Window / Back Window Defogger Switch and Its Circuit Inspection
1207
Rearend Door Window / Back Window Defogger Wire Inspection
1207
Rearend Door Window / Back Window Defogger Wire Repair
1209
Power Window Main Switch Inspection
1209
Power Window Sub Switch Inspection
1210
Door Mirror Components
1210
Door Mirror Removal and Installation
1210
Power Door Mirror Switch Inspection
1211
Power Door Mirror Actuator Inspection
1211
Door Mirror Heater Switch (if Equipped) Inspection
1212
Door Mirror Heater (if Equipped) Inspection
1212
Special Tools and Equipment
1213
General Description
1214
Component Location
1214
Power Door Lock and Keyless Entry System
1214
Security and Locks
1214
Symptom Diagnosis
1215
Power Door Lock System Operation Inspection
1216
Power Door Lock System Circuit Inspection
1216
Keyless Entry System (if Equipped) Symptom Diagnosis
1218
Keyless Entry System Operation Inspection
1218
Keyless Entry System Circuit Inspection
1219
Repair Instructions
1220
Front Door Lock Assembly Removal and Installation
1221
Power Door Lock Switch (if Equipped) Inspection
1222
Door Key Cylinder Switch (Driver and Passenger Side) Inspection
1222
Power Door Lock Actuator Inspection
1223
Front Door Lock Assembly Inspection
1224
Rear Door Lock Assembly Components
1224
Rear Door Lock Assembly Removal and Installation
1225
Rear Door Lock Assembly Inspection
1225
Rearend Door Lock Assembly (for Wagon Model) Components
1226
Rearend Door Lock Assembly (for Wagon Model) Removal and Installation
1227
Rearend Door Lock Assembly (for Wagon Model) Inspection
1227
Trunk Lid Lock Assembly (for Sedan Model) Components
1228
Trunk Lid Lock Assembly (for Sedan Model) Removal and Installation
1228
Trunk Lid Lock Assembly (for Sedan Model) Inspection
1229
Replacement of Transmitter Battery
1229
Programming Transmitter Code
1229
Special Tools and Equipment
1230
Seats
1231
Repair Instructions
1232
Front Seat Removal and Installation
1233
Rear Seat Components
1233
Rear Seat Removal and Installation
1234
Seat Heater Switch (Driver and Passenger Side) Inspection
1235
Seat Heater Wire Inspection
1235
Repair Instructions
1237
Interior Trim
1237
Repair Instructions
1240
Front Fender Components
1241
Front Fender Removal and Installation
1241
Front Door Assembly Components
1242
Front Door Assembly Removal and Installation
1242
Rear Door Assembly Components
1244
Rear Door Assembly Removal and Installation
1244
Rearend Door Assembly (for Wagon Model) Components
1245
Rearend Door Assembly (for Wagon Model) Removal and Installation
1246
Trunk Lid (for Sedan Model) Components
1247
Trunk Lid (for Sedan Model) Removal and Installation
1247
Special Tools and Equipment
1249
Body Structure
1250
Repair Instructions
1250
Front Bumper and Rear Bumper Components
1250
Front and Rear Bumper Side Garnish Removal and Installation
1252
Body Dimensions
1252
Paint / Coatings
1261
General Description
1261
Anti-Corrosion Treatment Construction
1261
Plastic Parts Finishing
1261
Component Location
1262
Sealant Application Areas
1262
Under Coating Application Areas
1264
Anti-Corrosion Compound Application Area
1266
General Description
1267
Anti-Corrosion Treatment Construction
1267
Plastic Parts Finishing
1267
Wagon
1267
Component Location
1268
Sealant Application Areas
1268
Under Coating Application Areas
1274
Anti-Corrosion Compound Application Area
1275
Repair Instructions
1276
Exterior Trim
1276
Section 10 Control Systems
1279
Default Chapter
1279
Control Systems
1279
Precautions
1280
Precautions in Diagnosing Troubles
1280
Precautions in Handling Immobilizer Control System
1281
Immobilizer Control System
1280
General Description
1282
On-Board Diagnostic System Description (Self-Diagnosis Function)
1283
Schematic and Routing Diagram
1284
Diagnostic Information and Procedures
1285
DTC Check
1287
DTC Table
1288
Immobilizer Indicator Lamp Does Not Light at Ignition Switch on (Equipped with Immobilizer Indicator Lamp)
1289
Immobilizer Indicator Lamp Remains on after Engine Starts (Equipped with Immobilizer Indicator Lamp)
1290
DTC Is Not Output from Immobilizer Control Module
1291
DTC 31: Transponder Code Not Registered
1292
DTC 13: no Transponder Code Transmitted or Coil Antenna Opened/Shorted
1293
DTC 21 / 81 (P1623) / 84 (P1620): ECM/ Immobilizer Control Module (ECU) Code Not Matched
1294
DTC 82 (P1622): Fault in ECM
1294
DTC 22: Ignition Switch Circuit Open/Short
1294
DTC 23 / 83 (P1621): no Ecm/Immobilizer Control Module Code Transmitted or DLC Circuit Opened/Shorted
1295
Inspection of ECM, Immobilizer Control Module and Its Circuit
1297
Repair Instructions
1298
Immobilizer Control Module Removal and Installation
1298
How to Register Ignition Key
1299
Procedure after Immobilizer Control Module Replacement
1299
Procedure after ECM Replacement
1299
Special Tools and Equipment
1299
Special Tool
1299
4
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Suzuki Liana RH413 Specifications
General
Brand
Suzuki
Model
Liana RH413
Category
Automobile
Language
English
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