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TECO L510S Series User Manual

TECO L510S Series
199 pages
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Table of Contents

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TECO L510S Series Specifications

General IconGeneral
SeriesL510S
Input Voltage3-phase 380-480V AC
Control ModeV/F control
Overload Capacity150% rated current for 60 seconds
Protection FeaturesOvervoltage, Undervoltage, Overcurrent, Overtemperature, Short Circuit
CommunicationRS-485 (Modbus RTU)
Cooling MethodForced air cooling
Operating Temperature-10°C to +50°C
Storage Temperature-20°C ~ +60°C
Humidity5~95% RH, non-condensing
AltitudeUp to 1000m (derating may be required above 1000m)
Braking UnitBuilt-in (optional external)

Summary

Chapter 0 Preface

0.1 Preface

Read this manual thoroughly to extend product performance and ensure personnel safety.

Chapter 1 Safety Precautions

1.1 Before Power Up

Ensure main circuit connections are correct and line voltage complies with inverter specification.

1.2 During Power Up

Inverter will not have sufficient stored power for control circuit after momentary power loss > 2 seconds.

1.3 Before Operation

Ensure model and inverter capacity match set parameter 13-00.

1.4 During Operation

Do not connect or disconnect motor during operation. Avoid electric shock.

1.5 Inverter Disposal

Dispose of unit with care as industrial waste according to local regulations.

Chapter 2 Part Number Definition

2.1 Model Part Number

Defines the structure and codes for identifying inverter models and their specifications.

2.2 Standard Product Specification

Lists product specifications including model, voltage, HP, KW, and filter options.

Chapter 3 Environment & Installation

3.1 Environment

Installation environment affects inverter operation and life expectancy; comply with conditions.

3.2 Installation

Provides overview of installation frames and components, including operator panel, terminals, and ports.

3.2.1 Installation methods

Details DIN rail and flat surface mounting methods for Frame 1, including assembly and disassembly steps.

3.2.2 Installation space

Provides guidelines for adequate air circulation space for cooling during single unit and side-by-side installations.

3.3 Wiring Guidelines

Provides main considerations for wiring, including tightening torque, power terminals, and cable sizing.

3.3.4 Wiring and EMC guidelines

Guidelines for effective interference suppression, routing cables, and grounding for EMC compliance.

3.3.7. Ground connection

Details inverter ground terminal connection requirements for safety and compliance.

3.4 Specifications

Presents detailed product specifications for various inverter classes and models.

3.5 Standard wiring

Illustrates standard wiring diagrams for single-phase (NPN/PNP) and three-phase (NPN/PNP) inputs.

3.5.6 Single / Multi-Pump Dedicated Wiring Diagram

Provides dedicated wiring diagrams for single and multi-pump operation when parameter 14-00=1.

3.6 Terminal Description

Describes main circuit terminals (TM1) and control circuit terminals (TM2) for different frames.

3.7 Outline Dimensions

Provides outline dimensions and tolerance table for various inverter frames (Frame 1, 2, 3, 4).

3.8 EMC Filter Disconnection

Details steps for disconnecting the built-in EMC filter for specific supply system types.

Chapter 4 Software Index

4.1 Keypad Description

Explains the functions of the operator panel keys, digital display, and LED indicators.

4.1.2 Digital display Description

Details the alpha-numerical display formats and common indication formats for the digital display.

4.1.3 Digital display setup

Guides on how to set up the digital display screens and user-selectable display formats.

4.1.4 Example of keypad operation

Provides examples of common keypad operations, such as modifying parameters and frequency settings.

4.2 Programmable Parameter Groups

Lists and describes the various programmable parameter groups available for inverter configuration.

Group 00- The basic parameters group

Details basic parameters related to control mode, motor rotation, and run source selection.

Group 03- Multi function Digital Inputs/Outputs

Explains configurations for multifunction digital inputs and relay output functions.

Group 04- Analog signal inputs/ Analogue output functions

Details settings for analog signal inputs (AVI/ACI) and analog output (AO) functions.

Group 07- Start/Stop command setup

Covers parameters for momentary power loss, auto restart, reset modes, and direct running on power up.

Group 08- Drive & Motor Protection functions

Details protection functions for trip prevention, over voltage, motor overload, and overheat.

Group 13 Inspection & Maintenance functions

Covers drive horsepower code, software version, fault log, operation time, and parameter lock.

Group 14 PUMP Application Function

Details functions specific to pump applications, including pressure settings, display modes, and pump control.

Chapter 5 Troubleshooting and maintenance

5.1 Error display and corrective action

Lists common inverter faults, their causes, and corrective actions for manual and automatic recovery.

5.1.3 Special conditions

Describes special display conditions like zero speed at stop, fail to start, keypad stop, and PID feedback loss.

5.2 General troubleshooting

Provides a checklist for common troubleshooting issues like motor direction, speed regulation, and motor not running.

5.3 Troubleshooting of the Inverter

Offers a flowchart for quick troubleshooting of inverter faults, covering power, fuses, displays, and outputs.

5.3.2 Troubleshooting for OC, OL error displays

Guides on troubleshooting over-current (OC) and overload (OL) error displays based on output frequency and voltage.

5.3.3 Troubleshooting for OV, LV error

Provides steps for troubleshooting over-voltage (OV) and under-voltage (LV) errors.

5.3.4 The motor can not run

Troubleshooting steps when the motor fails to run, checking MCCB, voltages, LED status, and outputs.

5.3.5 Motor Overheating

Troubleshooting steps for motor overheating, checking load, voltage, cooling, and connections.

5.3.6 Motor runs unbalanced

Troubleshooting steps for motors running unevenly, checking acceleration time, output voltages, and load fluctuations.

5.4 Routine and periodic inspection

Checklist for regular inspection of ambient conditions, grounding, terminals, wiring, and components.

5.5 Maintenance

Instructions for performing regular inspection to ensure long-term reliability and safety.

Chapter 6 Peripheral Components

6.1 Reactor Specifications

Lists specifications for reactors, including model, current rating, and inductance.

6.3 Fuse Specification

Specifies recommended fuse types and ratings for different inverter models.

6.5 Braking Resistor

Details braking resistor specifications, including catalog number, quantity, power, inductance, and torque.

6.7 Communication options

Lists available communication interface modules like PROFIBUS, TCP-IP, DeviceNet, and CANopen.

Appendix 1 L510s parameters setting list

Parameter Code Setting Content

Provides a list of parameter codes and their corresponding setting content for customer and inverter model.

Appendix 2 Instructions for UL

Safety Precautions

Details crucial safety precautions related to electrical shock, fire hazards, and ESD.

UL Standards

Explains UL/cUL mark significance and compliance requirements for installation and wiring.

Appendix 3 L510s Communication protocol

1. Communication Data Frame

Describes the structure of communication data frames for Modbus ASCII and RTU modes.

1.2 Data format ASCII MODE

Details the data format for Modbus ASCII mode, including STX, Address, Function, and LRC Check.

1.3 Data format (RTU Mode)

Details the data format for Modbus RTU mode, including SLAVE Address, Function Code, and CRC CHECK.

2.2 CRC CHECK

Explains the CRC Check calculation method for Modbus RTU mode with a sample program.

4. Inverter Control

Defines command data registers for inverter control, including operation signals and frequency commands.

4.2 Monitor Data (Only for reading)

Lists monitor data registers for reading inverter status, including operation state, direction, and errors.

4.3 Read the data in the holding register [03H]

Explains how master units read holding register data, including ASCII and RTU modes for normal and fault responses.

4.5 Write holding register [06H]

Explains writing data to specified holding registers, with an example of setting frequency reference.

5. Comparison list between parameter and register

Provides a cross-reference list mapping parameter numbers to register numbers for different groups.

Appendix 4 JN5-CM-USB instruction manual

1.1 Model number and function instruction

Specifies the JN5-CM-USB as an RS232 USB to RS485 converter for PC and inverter communication.

1.3 Connection between inverter and computer.

Illustrates the connection diagram between the inverter and a computer using the JN5-CM-USB.

2.2 RS485/RJ45 Pin Definition.

Defines the pin assignments for the RS485/RJ45 connector on the inverter side.

Appendix 5 L510s accessories

Accessories

Lists available accessories for L510s, including keypad extension cables, copy modules, and communication modules.

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