Terex RT200-1 - Page 157

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NOTE: Other manufacturers’ lubricants of the same quality are suitable.

Maintenance

156 P/N 12261-319 REVISED: August 2012

Courtesy of Crane.Market

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Table of Contents2
Introduction6
Construction and Industrial Equipment Product Safety6
Nomenclature8
Intended Use9
Bulletin Distribution and Compliance10
Contacting Manufacturer11
Transfer of Machine Ownership12
Safety14
Safety Introduction14
Alert System15
General Safety20
Safety Sign Maintenance20
Safety Sign Locations21
Workplace Safety33
Effects of Wind Conditions40
Lightning Storm42
Lock out & Tag out43
Access/Egress45
Personal Safety50
Seat Belts51
Assembly52
Step Installation52
Spooling Wire Rope on Drums53
Hoist-Line Reeving57
Cable Reeving60
Side Stow Jib61
Description of Machine and Controls66
Universal Symbol Identification66
Upper Controls and Instruments70
Inspection80
Pre-Start Inspection80
Wire Rope Inspection Record84
Crane Boom85
Operating Instructions88
General Operational Issues88
Safety Devices88
Operating the Unit89
Starting the Engine89
Cold Weather Starting90
Jump-Starting an Engine with Booster Cables91
Operating the Engine92
Making a Typical Lift93
Arm and Hand Signals99
Load Rating Chart Interpretation101
On-Tires" Lift110
Unusual Operating Conditions112
Moving the Unit116
Vehicular Operation116
Traveling Around the Jobsite119
Transportation120
Instructions for Loading and Unloading120
Boom Restraint123
Maintenance124
Lubrication Chart124
Cold Weather Package Specifications125
Cold Weather Package Recommendations130
Maintenance Introduction134
Machine Maintenance Checklist135
Engine Maintenance138
Engine Radiator Maintenance140
Transmission Maintenance141
Axle Maintenance143
Tire Maintenance145
Wheel Removal & Installation Procedure149
Air System Maintenance151
Brake System153
Turntable and Swing Pinion156
Swing Reducers158
Hydraulic System Maintenance159
Hydraulic Oil Requirements164
Cable Lubrication Methods171
Electrical System Battery Check175
Electrical System Collector Ring179
Wire Rope and Reeving180
Air Dryer182
Slider Pads183
Storage184
Machine Storage184
Engine Storage186
Transmission Storage189
Restoration to Service190
Restoring Engine to Service191
Restoring Transmission to Service192
Chrome Cylinder Rod Storage193
Specifications196
Wire Rope Specifications196
Service / Parts198
Outrigger Position Sensors198
Appendix200
Conversion Tables200
Average Weight of Materials204
Torque Specs -SAE & Metric207
Greer RCI 510 Operator's Manual209
Greer Element VGA Operator's Manual210

Terex RT200-1 - Page 157

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