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RT200-1
Terex RT200-1 User Manual
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Swing Reducers
MAINTENANCE CHECK
On a WEEKLY basis, check the swing reducer oil level. Oil level should be visible in the
sight glass in the brake housing. Add additional oil through fill plug located just above sight
glass if needed. Recommended gear oil is Texaco Meropa 150 or equivalent.
157
P/N 12261-319
REVISED: August 2012
Courtesy of Crane.Market
157
159
Table of Contents
Table of Contents
2
Introduction
6
Construction and Industrial Equipment Product Safety
6
Nomenclature
8
Intended Use
9
Bulletin Distribution and Compliance
10
Contacting Manufacturer
11
Transfer of Machine Ownership
12
Safety
14
Safety Introduction
14
Alert System
15
General Safety
20
Safety Sign Maintenance
20
Safety Sign Locations
21
Workplace Safety
33
Effects of Wind Conditions
40
Lightning Storm
42
Lock out & Tag out
43
Access/Egress
45
Personal Safety
50
Seat Belts
51
Assembly
52
Step Installation
52
Spooling Wire Rope on Drums
53
Hoist-Line Reeving
57
Cable Reeving
60
Side Stow Jib
61
Description of Machine and Controls
66
Universal Symbol Identification
66
Upper Controls and Instruments
70
Inspection
80
Pre-Start Inspection
80
Wire Rope Inspection Record
84
Crane Boom
85
Operating Instructions
88
General Operational Issues
88
Safety Devices
88
Operating the Unit
89
Starting the Engine
89
Cold Weather Starting
90
Jump-Starting an Engine with Booster Cables
91
Operating the Engine
92
Making a Typical Lift
93
Arm and Hand Signals
99
Load Rating Chart Interpretation
101
On-Tires" Lift
110
Unusual Operating Conditions
112
Moving the Unit
116
Vehicular Operation
116
Traveling Around the Jobsite
119
Transportation
120
Instructions for Loading and Unloading
120
Boom Restraint
123
Maintenance
124
Lubrication Chart
124
Cold Weather Package Specifications
125
Cold Weather Package Recommendations
130
Maintenance Introduction
134
Machine Maintenance Checklist
135
Engine Maintenance
138
Engine Radiator Maintenance
140
Transmission Maintenance
141
Axle Maintenance
143
Tire Maintenance
145
Wheel Removal & Installation Procedure
149
Air System Maintenance
151
Brake System
153
Turntable and Swing Pinion
156
Swing Reducers
158
Hydraulic System Maintenance
159
Hydraulic Oil Requirements
164
Cable Lubrication Methods
171
Electrical System Battery Check
175
Electrical System Collector Ring
179
Wire Rope and Reeving
180
Air Dryer
182
Slider Pads
183
Storage
184
Machine Storage
184
Engine Storage
186
Transmission Storage
189
Restoration to Service
190
Restoring Engine to Service
191
Restoring Transmission to Service
192
Chrome Cylinder Rod Storage
193
Specifications
196
Wire Rope Specifications
196
Service / Parts
198
Outrigger Position Sensors
198
Appendix
200
Conversion Tables
200
Average Weight of Materials
204
Torque Specs -SAE & Metric
207
Greer RCI 510 Operator's Manual
209
Greer Element VGA Operator's Manual
210
4
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Terex RT200-1 Specifications
General
Brand
Terex
Model
RT200-1
Category
Construction Equipment
Language
English
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