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RT500-1
Terex RT500-1 User Manual
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1. FUEL GAUGE
10. WORKLIGHT SWITCH
2. SWING LOCKED INDICATOR
11. SWING BRAKE RELEASE
3. ENGINE COOLANT TEMPERATURE
GAUGE
12. DEFROSTER FAN SWITCH
4. REAR AXLE CENTERED INDICATOR
13. OUTRIGGER EXTEND/RETRACT
MASTER
5. ENGINE OIL PRESSURE GAUGE
14. SWING LOCK SWITCH
8. STEERING MODE SWITCH
16. REAR STEER SWITCH
9. DASH LIGHT SWITCH
53. BEACON LIGHT SWITCH
45
REVISED:
46
48
Table of Contents
Table of Contents
3
Introduction
7
Construction and Industrial Equipment Product Safety
7
Alert System
8
Nomenclature
9
Safety
11
Safety Introduction
11
General Safety
12
Safety Sign Maintenance
12
Safety Sign Locations
13
Workplace Safety
21
Personal Safety
28
Assembly
29
Step Installation
29
Spooling Wire Rope on Drums
30
Hoist-Line Reeving
34
Cable Reeving
37
Side Stow Jib
38
Description of Machine and Controls
43
Universal Symbol Identification
43
Upper Controls and Instruments
46
Inspection
59
Pre-Start Inspection
59
Wire Rope Inspection Record
63
Crane Boom
64
Operating Instructions
67
General Operational Issues
67
Operator Shutoff Devices
67
Rated Capacity Indicator
67
Operating the Unit
110
Starting the Engine
110
Cold Weather Starting
111
Jump-Starting an Engine with Booster Cables
112
Operating the Engine
113
Making a Typical Lift
114
Arm and Hand Signals
120
Load Rating Chart Interpretation
122
On-Tires" Lift
131
Unusual Operating Conditions
133
Moving the Unit
137
Vehicular Operation
137
Traveling Around the Jobsite
140
Transportation
141
Transporting the Crane
141
Maintenance
143
Lubrication Chart
143
Maintenance Introduction
145
Machine Maintenance Checklist
146
Engine Maintenance
149
Engine Radiator Maintenance
151
Transmission Maintenance
152
Axle Maintenance
154
Tire Maintenance
156
Air System Maintenance
160
Brake System
162
Turntable and Swing Pinion
165
Swing Reducers
167
Hydraulic System Maintenance
168
Hydraulic Oil Requirements
173
Cable Lubrication Methods
180
Electrical System Battery Check
184
Electrical System Collector Ring
188
Wire Rope and Reeving
189
Air Dryer
191
Slider Pads
192
Storage
193
Machine Storage
193
Engine Storage
195
Transmission Storage
198
Restoration to Service
199
Restoring Engine to Service
200
Restoring Transmission to Service
201
Chrome Cylinder Rod Storage
202
Specifications
204
Wire Rope Specifications
204
Troubleshooting
206
General Procedure
206
Hydraulic - General
207
Operator Controls
208
Axles
209
Steering Circuit
210
Alternator
214
Starter
215
Brakes
216
Parking Brake
217
Air Pressure
218
Swing Circuit
219
Boom Hoist Circuit
220
Boom Telescope Circuit
221
Winch Circuit
222
Outrigger Circuit
224
Pumps
225
Control Valves
229
Relief Valves
230
Fluid Motor
231
Cylinders
232
Cylinder Leakage
233
Excessive Heating of Oil in Circuit
235
Electrical Controls
236
Propane Heater
237
Maintenance Free Battery Testing
241
Anti Two Block System
243
Service / Parts
246
Valve Adjustments
246
Swing Relief Valve Adjustment
249
Rotary Manifold
253
Steering Priority Valve Adjustment
256
Boom Alignment and Adjustment
258
Boom Chain Adjustment
262
Axle Lockout System
266
Swing Brake Control Adjustment
268
Ring Gear Bolting Sequence
271
Torque Wrench Extensions
273
Welding Instructions
275
Hydraulic Cylinders
277
Wire Rope and Reeving
281
Cable Sockets
286
Applicable Standards / Regulations
290
Wire Rope Users Manual
290
Appendix
350
Conversion Tables
350
Average Weight of Materials
354
Suggested Torque Ratings
357
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Terex RT500-1 Specifications
General
Brand
Terex
Model
RT500-1
Category
Construction Equipment
Language
English
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