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TESA MH3D User Manual

TESA MH3D
102 pages
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User's Manual
MH3D
©2004 TESA Switzerland All Rights Reserved.
Page 0-1
U S E R ' S M A N U A L
English
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TESA MH3D Specifications

General IconGeneral
BrandTESA
ModelMH3D
CategoryMeasuring Instruments
LanguageEnglish

Summary

Chapter 1: Introduction

Foreword

Introduces the MH3D Series Coordinate Measuring Machines and their purpose.

Warranty Information

Details the warranty terms, conditions, and limitations for the product and software.

Warranty Service and Support

Provides guidance on obtaining service and support for the MH3D machine.

General Safety Guidelines

Crucial safety instructions for installation, operation, and maintenance to prevent injury.

MH3D Machine Description

Introduces the MH3D machine, its design, and key features.

MH3D Dimensions

Lists the physical dimensions of the MH3D machine with diagrams.

MH3D Specifications

Details performance metrics, physical dimensions, and operational requirements.

Chapter 2: Construction

Base Structure

Describes the foundation of the MH3D, its material, and support structure.

Work Table Details

Details the granite work surface, locating pins, and clamping inserts.

Y-Rails Guide System

Explains the lightweight, hard-coated aluminum Y-axis guide rails.

Bridge Component

Describes the movable bridge structure, its legs, and X-rail.

ZX Carriage Assembly

Details the carriage that moves along the X-rail, housing air bearings.

Z Rail and Counterbalance

Describes the vertical rail holding the probe, its counterbalance, and brake.

Air Control and Filter System

Explains the air supply system, filters, and regulators for operation.

Air System Diagram

Provides a schematic diagram of the air distribution system.

Air Bearings Function

Explains the function and operation of the 22 air bearings for smooth movement.

Measuring System Overview

Describes the opto-electrical glass scale measuring system.

Reference Offsets Explained

Details probe offsets, machine origin, and how to verify them.

Probe Types: TESASTAR

Introduces the TESASTAR and TESASTAR_I probes with diagrams.

Electronic System Components

Covers the display screen, Z-Rail Mouse, and printer port.

Controller Unit

Describes the shop-hardened control unit and its components.

MH3D Control Box View

Provides a view of the MH3D control box.

MH3D Rear Connections

Illustrates the various connectors and ports on the rear of the control box.

System Cables

Illustrates the main cables connecting the machine and control box.

Chapter 3: Operation

Operator Safety Procedures

Crucial safety instructions for operators to prevent injury and machine damage.

Using the Desk Mouse

Instructions for using the external desk mouse for navigation and selection.

Using the ZMouse

Details the functions of the ZMouse for cursor movement and selection.

Starting and Stopping the Machine

Outlines the procedures for safely starting and stopping the MH3D machine.

Moving the Machine Axes

Explains how to move the machine's axes and use locking systems.

Homing the Machine

Step-by-step guide to set the machine's home position for measurements.

Workpiece Inspection Process

Steps involved in preparing for and mounting a workpiece for inspection.

Probe Installation Guide

Instructions for installing both hard and Touch Trigger probes.

Measuring With a Ball Probe

Techniques for taking measurements using a ball probe.

Probe Compensation Explained

Explains probe compensation to correct for radius error during measurement.

Measuring With an Electronic Probe

Guides on taking measurements using electronic probes and stylus considerations.

Touch Trigger Probe Repeatability

Discusses factors affecting repeatability with touch trigger probes.

Useful Probe Dimensions

Provides dimensional drawings for the TESASTAR_i probe.

Good Measurement Techniques

Lists best practices for accurate and efficient measurements.

Chapter 4: Maintenance

Maintenance Safety Precautions

Safety precautions to be observed before and during maintenance work.

General Maintenance Safety Practices

General safety rules applicable during maintenance tasks.

Machine Environment Considerations

Considerations for the machine's operating environment during maintenance.

Component Safety During Maintenance

Safety precautions for electronics, covers, and pneumatics during maintenance.

Maintenance Intervals Schedule

Outlines the recommended schedule for preventive maintenance tasks.

Detailed Maintenance Schedule

Details daily, monthly, and three-monthly maintenance tasks.

Machine Troubleshooting Guide

Lists common machine issues and their potential causes and solutions.

Cleaning Glass Scales

Step-by-step procedure for cleaning the X, Y, and Z axis glass scales.

Changing the Air Filter

Instructions on how to safely replace the air filter element.

Chapter 5: Glossary

Glossary Definitions

Provides definitions for technical terms related to the MH3D machine and measurement.

Chapter A: Appendix

CCD Optical Probe Installation

Guide for installing the CCD optical probe onto the MH3D machine.

Optical Probe Mounting Configuration

Diagram showing the physical arrangement for mounting the optical probe.

Optical Probe Connecting Diagram

Schematic illustrating the connections for the optical probe system.

CCD Optical Probe Adjustments

Procedures for adjusting the optical probe, including parfocality and crosshairs.

Crosshair Alignment

Steps to align the crosshairs with the machine's X and Y axes.

CCD Optical Probe Qualification

Steps for qualifying the optical probe using a reference sphere.

CCD Optical Probe Measuring

Instructions for performing measurements using the optical probe.

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