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TESTING Vicat - User Manual

TESTING Vicat
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TESTING Bluhm & Feuerherdt GmbH
Manufacture and Distribution of
Testing Equipment for Construction Materials
Motzener Str. 26b
DE-12277 Berlin
Tel. +49(0)30/710 96 45-0
Fax +49(0)30/710 96 45-98
www.testing.de
1
Operating Manual
Single Station Vicat Needle Testing Apparatus

Table of Contents

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Summary

Basic Instructions

Designation

Identifies the device using its nameplate information.

Purpose of System

Explains the intended use of the apparatus for measuring cement setting times by needle penetration.

Improper Use and Safety Notices

Details safety precautions, warnings against disassembly, modification, or operation in unsuitable environments.

Safety Markings

Explanation of Symbols

Explains the meaning of caution, danger, and note symbols used in the manual.

Guarantee

Terms and Conditions

Outlines the manufacturer's warranty terms and conditions for the equipment.

Acceptance of Delivery and Transport

Acceptance of Delivery

Instructs on inspecting the equipment upon delivery for visible condition and completeness.

Transport

Describes the packaging and handling precautions for transporting the equipment.

Commissioning

Placement and Ambient Conditions

Provides instructions for placing and operating the equipment under specified ambient conditions.

Scope of Delivery

Included Accessories

Lists the standard accessories included with the apparatus.

Connection to Power Supply

Safety and Electrical Tolerances

Details how to safely connect the apparatus to the power supply, including electrical tolerances and fuse information.

Apparatus Properties

Technical Data and Penetration Patterns

Details technical specifications, acoustic emission, and penetration patterns of the Vicat apparatus.

Operation

Commissioning and Switching On

Explains how to connect and switch on the apparatus, including initialization and touch screen operation.

USB-RS232-Adapter Installation

Windows Driver Setup

Provides step-by-step instructions for installing the USB-RS232 adapter driver on Windows.

Modes of Operation

Settings and Monitoring

Describes the settings mode for parameter adjustment and the monitoring mode for observing tests.

Setting Options

Parameter Configuration

Details parameters that can be set for the touch display, water temperature, airflow, and Vicat device itself.

Touch Display Settings

Language Selection

Explains how to select and change the display language on the apparatus.

Brightness Adjustment

Details how to adjust the display brightness using the touch screen controls.

Water Temperature Control Settings

Heating Set Point

Explains how to adjust the desired heating temperature set point for the water bath.

Water Temperature Control Hysteresis

Heating Hysteresis

Details how to set the hysteresis value for the heating control of the water bath.

Cooling Set Point and Hysteresis

Instructs on setting the desired cooling temperature set point and its hysteresis value.

Sensor T1 Correction Factor

Adjusting Temperature Sensor Accuracy

Explains how to adjust the correction factor for the water temperature sensor to ensure accuracy.

Water Temperature Control Process

Explanation of Heating and Cooling

Graphically illustrates and explains the operation of the heating and cooling processes for water temperature control.

Airflow Control Parameters

Heat Sink Temperature and Correction

Details parameters for optimizing heat transfer via airflow control, including heat sink temperatures and correction factors.

Heat Sink Temperature Settings

Upper and Lower Limits

Explains how to set the upper and lower temperature limits for the heat sinks to control fan speed.

Run-on Temperature and Sensor T2 Correction

Details setting the run-on temperature for fans and adjusting the correction factor for the airflow sensor.

Airflow Control Operation

Stopping Running Fans

Describes how to manually stop the heat sink fans before reaching the run-on temperature.

Humidity Sensor Settings

Slope, Zero Voltage, and Offset

Details parameter settings for the humidity sensor, including slope, zero voltage, and offset.

Humidity Sensor Calibration

Adjusting Slope and Zero Voltage

Explains how to adjust the slope parameter and zero voltage for the humidity sensor using a keypad.

Humidity Sensor Offset Adjustment

Improving Accuracy

Details how to adjust the offset parameter for the humidity sensor to improve accuracy.

Vicat Device Settings

Cleaner Device Selection

Explains how to select the appropriate cleaner device (for needle or cone) based on the material being tested.

Cleaner Device Position

Setting Y and Z Coordinates

Details how to set the Y and Z coordinates for the cleaner device position and needle immersion depth.

Sample Center Y-Coordinate

Ensuring Puncture Accuracy

Guides on accurately setting the Y-coordinate for the sample center to ensure correct puncture point distance.

Sample Zero Level Determination

Setting the Z-Coordinate Base

Explains the process of determining the zero level (Z-coordinate) for accurate measurements, especially with different base plates.

Penetration Time Setting

Adjusting Time Between 0-10 Seconds

Details how to set the penetration time for the needle or cone between 0 and 10 seconds.

Monitoring Page

Observing Test Progress

Explains how to observe test progress, including measurement count, temperature, penetration depth, and status indicators.

Operation

VicatMPM Software

Instructs to install and configure the VicatMPM software on the PC and refers to the software manual.

Insert Sample

Sample Placement and Fixing

Provides visual guidance on how to correctly place and fix a sample into the Vicat ring on the measuring station.

Start Measurement (EN Device)

Water Bath Test Procedure

Details the procedure for starting a test on the EN device, including water bath preparation and PC software initiation.

Start Measurement (ASTM Device)

Moisture Environment Test Procedure

Explains how to start tests on the ASTM device in a moisture environment, including cup and frame placement.

Maintenance

Adjusting Rubber Buffer

Guides on adjusting the rubber buffer to prevent the needle from striking the glass plate.

Brush Replacement

Device Cleaner Brushes

Details the procedure for replacing worn brushes in the device's cleaning mechanism.

Needle Replacement

Procedure for Replacing Needle

Provides step-by-step instructions for safely removing and replacing the Vicat needle.

Seal Ring Replacement

Replacing Sample Plate Seal

Explains how to replace the sealing ring located under the sample plate, usually after about 2 years.

After-Sales Service

Manual Version and Copyright

States the revision date of the current operating manual and outlines copyright ownership and usage restrictions.

Spare Parts and Technical Support

Provides contact information for obtaining spare parts and technical assistance from the manufacturer.

TESTING Vicat Specifications

General IconGeneral
BrandTESTING
ModelVicat
CategoryTest Equipment
LanguageEnglish

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