Toro Workman HDX Series - Belt Maintenance; Adjusting the Alternator Belt; Controls System Maintenance; Adjusting the Clutch Pedal

BeltMaintenance
AdjustingtheAlternator
Belt
ServiceInterval:Aftertherst10hours—Check
theconditionandtensionofthe
alternatorbelt.
Every200hours—Checktheconditionand
tensionofthealternatorbelt.
1.Raisethebedandpositionthesafetysupporton
theextendedliftcylindertosecurethebed.
2.Checkthetensionbypressingthebeltatmid
spanbetweenthecrankshaftandalternator
pulleyswith10kg(22lb)offorce(Figure64).
Note:Anewbeltshoulddeect8to12mm
(0.3to0.5inch).
Note:Ausedbeltshoulddeect10to14mm
(0.4to0.55inch).Ifthedeectionisincorrect,
proceedtothenextstep.Ifcorrect,continue
operation.
3.T oadjustbelttension,performthefollowing:
A.Loosenthe2alternator-mountingbolts
(Figure64).
g026144
Figure64
1.Alternatorbelt2.Alternator-mountingbolts
B.Usingaprybar,rotatethealternatoruntil
theproperbelttensionisattained,then
tightenthemountingbolts(Figure64).
ControlsSystem
Maintenance
AdjustingtheClutchPedal
ServiceInterval:Every200hours
Note:Youcanadjusttheclutch-pedalcableatthe
bellhousingorattheclutch-pedalpivot.Youcan
removethefronthoodtoeasilyaccesstothepedal
pivot.
1.Loosenthejamnutssecuringtheclutchcableto
thebracketonthebellhousing(Figure65).
Note:Youmayremoveandrotatetheballjoint,
ifadditionaladjustmentisrequired.
g248360
Figure65
1.Returnspring3.Jamnuts
2.Balljoint
4.Clutchcable
2.Disconnectthereturnspringfromtheclutch
lever.
3.Adjustthejamnutsorballjointuntiltherear
edgeoftheclutchpedalis9.2to9.8cm(3-5/8
to3-7/8inches)fromthetopoftheoorplate
diamondpattern,whenyouapply1.8kg(4lb)of
forcetothepedal(Figure66).
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