RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst2hours
•Torquethefrontandrearwheellugnuts.
Aftertherst10hours
•Checktheadjustmentoftheshiftcables.
•Torquethefrontandrearwheellugnuts.
•Checktheadjustmentoftheparkingbrake.
•Checktheconditionandtensionofthealternatorbelt.
•Replacethehydrauliclter.
Aftertherst50hours
•Changetheengineoilandlter.
•Inspecttheopeningonthecarboncanisterairlter.
•Adjusttheengine-valveclearance.
Aftertherst100hours
•Performtheguidelinesforbreakinginanewmachine.
Beforeeachuseordaily
•Inspecttheseatbelt(s)forwear,cuts,andotherdamage.Replacetheseatbelt(s)if
anycomponentdoesnotoperateproperly.
•Checkthetirepressure.
•Checktheoperationofthesafety-interlocksystem.
•Checktheengine-oillevel.
•Checktheengine-coolantlevel.
•Removedebrisfromtheengineareaandradiator.(Cleanitmorefrequentlyin
dirtyconditions.)
•Checkthebrake-uidlevel.Checkthebrake-uidlevelbeforeyourststartthe
engine.
•Checkthetransaxle/hydraulic-uidlevel.(Checktheuidlevelbeforetheengine
isrststartedandevery8hoursordaily,thereafter.)
•Checkthehigh-owhydraulic-uidlevel(TCmodelsonly).(Checkthelevelof
hydraulicuidbeforetheengineisrststarted,anddailythereafter)
Every25hours
•Removetheair-cleanercoverandcleanoutthedebris.
Every50hours
•Checkthebattery-uidlevel(every30daysifinstorage).
•Checkthebatterycableconnections.
Every100hours
•Greasethebearingsandbushings(lubricatemorefrequentlyinheavy-duty
applications).
•Changetheair-cleanerlter(morefrequentlyindustyordirtyconditions).
•Checkthesparkplugs.
•Inspecttheopeningonthecarboncanisterairlter.
•Checkthelevelofthefrontdifferentialoil(4-wheeldrivemodelsonly).
•Inspecttheconditionofthetires.
Every200hours
•Changetheengineoilandlter.
•Changethecarboncanisterairlter.
•Inspecttheconstant-velocitybootforcracks,holes,oralooseclamp(4-wheeldrive
modelsonly).
•Checktheadjustmentoftheshiftcables.
•Checktheadjustmentofthehigh-lowcable.
•Checktheadjustmentofthedifferential-lockcable.
•Torquethefrontandrearwheellugnuts.
•Checktheadjustmentoftheparkingbrake.
•Checktheadjustmentofthebrakepedal.
•Checktheconditionandtensionofthealternatorbelt.
•Checktheadjustmentoftheclutchpedal.
•Inspecttheserviceandparkingbrakes.
Every400hours
•Replacethefuellter.
•Inspectthefuellinesandconnections.
•Checkthefrontwheelalignment.
•Visuallyinspectthebrakesforwornbrakeshoes.
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