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Toshiba HX7+ ASD User Manual

Toshiba HX7+ ASD
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HX7+ ASD Install & Op Manual
TOSHIBA
HX7+ ASD
I
NSTALLATION
& O
PERATION
M
ANUAL
DN: 67017-001
February, 2014

Table of Contents

Other manuals for Toshiba HX7+ ASD

Questions and Answers:

Toshiba HX7+ ASD Specifications

General IconGeneral
BrandToshiba
ModelHX7+ ASD
CategoryController
LanguageEnglish

Summary

Introduction to HX7+ ASD Manual

Important Notice

General warnings and disclaimers regarding manual content and equipment modifications.

About the HX7+ ASD Manual

Information about the manual's purpose, scope, and author.

Contacting Toshiba Customer Support

Contact details and methods for obtaining technical assistance and information.

General Safety Information

Safety Alert Symbol

Explanation of the hazard symbol indicating potential personal injury.

Signal Words

Definitions of DANGER, WARNING, and CAUTION signal words and their meanings.

Special Symbols and Warning Labels

Explanation of symbols and warning labels on equipment for hazard identification.

Qualified Personnel Requirements

Requirements and responsibilities for personnel performing installation, operation, and maintenance.

Equipment Inspection and Handling

Procedures for inspecting equipment upon receipt and guidelines for safe handling.

Disposal Guidelines

Instructions for proper disposal of electrical components and packaging.

Installation Precautions

Location and Ambient Requirements

Guidelines for selecting a suitable installation site and environmental conditions.

Mounting Requirements

Specifications and safety practices for securely mounting the equipment.

Conductor Routing and Grounding

Best practices for routing wires and ensuring proper grounding for safety and noise reduction.

Power Connections Precautions

Critical safety warnings and procedures for connecting power to the ASD.

Protection Requirements

Requirements for input wiring protection and sealing cable entries.

Dynamic Braking Resistor Installation

Guidelines for installing and connecting dynamic braking resistors.

Residual Voltage Warning

Cautionary note about residual voltage present in the three-phase power system.

System Integration

Personnel Protection Measures

Measures to protect personnel from hazards associated with machinery and conductors.

System Setup Requirements

Guidelines for fail-safe design and proper system configuration.

Operational and Maintenance Precautions

CE Compliance

EMC Directive Information

Information on EMC Directive compliance and applicable standards.

Low-Voltage Directive Information

Information on Low-Voltage Directive compliance and relevant standards.

CE Compliant Installation Guidelines

Guidelines for CE-compliant installation, including filtering and cabling.

Additional European Market Standards

Motor Characteristics

Motor Autotuning Process

Explanation of the Autotune feature for optimizing ASD response to motor parameters.

Pulse Width Modulation Operation

Description of the PWM control system and its effects on motor operation.

Low Speed Operation Considerations

Considerations for operating motors at lower speeds and potential cooling issues.

Overload Protection Adjustment

How the ASD monitors output current to protect the motor from overload.

Operation Above 60 Hz

Impacts of operating motors at frequencies above 60 Hz.

Power Factor Correction

Warnings against connecting capacitors or surge absorbers to the ASD output.

Light Load Conditions

Potential instability and vibration issues under continuous light load.

Motor/Load Combinations

Potential issues with specific motor/load combinations leading to unstable operation.

Load-produced Negative Torque

Minimizing undesirable effects of negative torque using dynamic braking.

Motor Braking Systems

Overview of DC Injection Braking and Dynamic Braking systems.

HX7+ ASD Characteristics

Over-Current Protection Details

Details on how the ASD handles over-current conditions and trip settings.

HX7+ ASD Capacity Limitations

Limitations regarding ASD capacity and motor matching to prevent nuisance tripping.

Using Vector Control Mode

Explanation of Vector Control for high torque output and efficiency.

Local vs. Remote Operation

Information on switching between Local and Remote modes and potential issues.

Installation and Connections

Installation Notes and Precautions

Important precautions and guidelines before connecting power and equipment.

Mounting the ASD Unit

Instructions for securely mounting the ASD in a ventilated area.

Connecting the ASD System

Details on connecting the 3-phase input and output power lines to the ASD.

System Grounding Procedures

Importance of proper grounding for shock prevention and noise reduction.

Lead Length Specifications

Guidelines for maximum lead lengths between ASD and motor for performance.

I/O and Control Overview

Discussion of ASD control methods and supported input/output functions.

Terminal Descriptions

Detailed explanations of the functions assigned to each terminal.

HX7+ ASD Control

CNU1/1A and CNU2/2A Pinout

Pinout assignments for control PCB and keypad connections.

CN3 Pinout for Serial Communications

Pinout assignments for RS232/RS485 serial communications.

CN7 and CN8 Pinouts

Pinout assignments for CN7 and CN8 connectors on the Control Board.

I/O Circuit Configurations

Diagrams illustrating various I/O circuit configurations.

Startup and Test Procedures

HX7+ ASD Startup Wizard

Step-by-step guide for initial ASD configuration using the Startup Wizard.

Local Mode Operation

Instructions for operating the motor in the Local mode using the keypad.

Default Setting Changes

Procedures for changing default parameter settings and accessing configuration screens.

Command and Frequency Control

Command Control (F003) Setup

Establishes the primary source for command inputs like Run, Stop, and Forward.

Frequency Control (F004) Setup

Sets the source for the frequency-control input for speed control.

Command and Frequency Control Selections

Lists available sources for Command and Frequency control and their selection.

Override Hierarchy

Details the priority levels for control sources when multiple inputs are active.

System Configuration and Menu Navigation

Root Menus Overview

Overview of the primary screens (Frequency Command, Monitor, Program).

Frequency Command Screen

Interface for setting motor frequency and monitoring performance data.

Panel Menu Access

Quick access to control settings like Direction, Stop Pattern, and V/f profiles.

Startup Wizard Requirements

Motor Voltage and Frequency Rating

Guide to inputting motor voltage and frequency specifications from its nameplate.

Upper and Lower Limit Frequency Settings

Sets the maximum and minimum frequencies the ASD accepts.

Automatic Accel/Decel Setup

Option to automatically adjust acceleration/deceleration rates based on load.

Volts Per Hertz Setting

Establishes the relationship between output voltage and output frequency.

Motor Current Rating Input

Inputting motor FLA for overload protection setting determination.

Command and Frequency Source Selection

Selection of sources for commands and frequency/speed control.

Direct Access Parameter Information

Accessing Parameters via Direct Access Numbers

Explanation of how to access and modify motor control parameters.

Automatic Accel/Decel #1

Enables/disables automatic adjustment of acceleration/deceleration based on load.

Command Mode Selection

Establishes the primary source for the ASD's command input.

Frequency Mode #1 Configuration

Sets the source for the frequency-control input for the ASD.

FM Terminal Assignment and Adjustment

Determines and calibrates the output function of the FM analog terminal.

Type Reset Functionality

Allows quick system setup changes or fault analysis by performing a reset.

Motor Rotation Direction Control

Sets the direction of motor rotation while operating with the CN8 Option.

Accel #1 Time and Decel #1 Time

Specifies acceleration and deceleration times for profile #1.

Maximum, Upper, and Lower Limit Frequencies

Sets the maximum, upper, and lower frequency limits for ASD operation.

Motor #1 Base Frequency and Torque Boost

Sets base frequency and increases low-frequency torque for high-inertia loads.

V/f Pattern Settings

Establishes the relationship between output frequency and output voltage.

Program Screen Menu Navigation

Alarms, Trips, and Troubleshooting

Alarms and Trips Overview

Lists notification codes, alarm codes, and trip conditions with possible causes.

Viewing Trip Information

Methods for viewing trip history and at-trip recorded parameters.

Clearing Trips and Resetting ASD

Procedures for clearing trip records and re-enabling normal ASD operation.

Part Numbering Convention

Enclosure Dimensions and Weight

Voltage/Current and Thermal Specifications

Cable and Terminal Specifications

HX7+ ASD Optional Devices

Spare Parts Listing

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