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CHAPTER 4

CHAPTER 4 - BOILER PIPING

PRESET PUMP CONFIGURATION 3

Heat Call Pump 4 Pump 3 DHW Pump CH Pump

CH1 OFF ON OFF ON

CH2 OFF ON OFF ON

DHW OFF OFF ON OFF

Dry Contact

Zone Valve

End Switches

smart

DHW

Hot

DHW

Cold

Low Voltage Terminals

L G N L G N L G N L G N L G N L G N L G N

FLAME PUMP 4 PUMP 3

DHW PUMP

CH PUMP

POWER SUPPLY

ALARM

Outdoor Sensor

Line Voltage Terminals

DHW Sensor

CH2

Thermostat

6 5

System

Sensor

4 3

Modulation

Signal

2 1

CH2

Thermosta

CH1

Thermostat

4 3

Outdoor

Sensor

2 1

DHW

Sensor or

Aquastat

2 1

Modbus

+ G -

3 2 1

X7X4

X6X5

External Limit

Terminals

Manual Auto

Mix Sensor

Terminals

Z.V.

Fig. 10 - System Piping - Zoning with Zone Valves

Consult the PRESTIGE ACVMax Control Supplement for information on setting the re-

quired Preset Pump Configuration.

NOTICE

Default Chapter3
- Table of Contents3
- Product and Safety Information11
Chapter 1 - Pre-Installation Requirements13
- Code Compliance13
- Determining Product Location13
- Boiler Freeze Protection Feature14
- Boiler Replacement14
- Recommended Clearances14
- Residential Garage Installations14
Chapter 2 - Combustion Air & Venting15
- Combustion Air Contamination15
- Ventilation and Combustion Air Requirements - Direct Vent16
- Ventilation and Combustion Air Requirements - Category IV16
- Methods of Accessing Combustion Air into a Space - Category IV17
  - Indoor Combustion Air17
  - Outdoor Combustion Air17
- Fig. 1 - All Combustion Air from Adjacent Indoor Spaces through Indoor Combustion Openings17
- Fig. 2 - All Combustion Air from Outdoors through One Permanent Air Opening17
  - Combination of Indoor and Outdoor Combustion Air18
- Combustion Air and Vent Piping18
- Fig. 3 - All Combustion Air from Outdoors through Ventilated Attic18
- Fig. 4 - All Combustion Air from Outdoors through Horizontal Ducts18
- Removal of an Existing Boiler from a Common Vent System19
- Carbon Monoxide Detector Installation20
- Commonwealth of Massachusetts Installation Requirements20
Chapter 3 - Unit Preparations23
- Handling Instructions23
- Wall Mounting Installation23
- Wall Mounting Guidelines23
- Stud Walls - Installation24
  - PRESTIGE solo 80/110/155/175/25024
  - PRESTIGE solo 299/39924
- Wall Bracket Installation - Solid Walls24
- Boiler Mounting24
Chapter 4 - Boiler Piping25
- General Piping Requirements25
- Pressure Relief Valve25
- Fig. 5 - Pressure Relief Valve and Boiler Drain Valve Installation25
- Boiler Air Vent26
- Low Water Cutoff Device26
- Fig. 6 - Piping Component Legend26
- Additional Limit Control27
- Backflow Preventer27
- Boiler System Piping Applications27
- Fig. 7 - Near Boiler Piping - Diaphragm Expansion Tank27
- Expansion Tank and Makeup Water28
  - Diaphragm Expansion Tank28
  - Closed-Type Expansion Tank28
- Fig. 8 - Near Boiler Piping - Closed Type Expansion Tank28
- Circulator29
- Sizing Primary Piping29
- Domestic Hot Water System Piping29
- System Piping - Zone Circulators29
- System Piping - Zone Valves29
- System Piping - through Boiler29
- Fig. 9 - System Piping - Zoning with Zone Circulators30
- Fig. 10 - System Piping - Zoning with Zone Valves31
- Fig. 11 - System Piping - Multiple Zone Valve with Single System/Boiler Circulator32
- Fig. 12 - System Piping - Single Zone System with Single System/Boiler Circulator33
- Fig. 13 - Multiple PRESTIGE solo Boiler Piping - Primary / Secondary34
- System Piping - Radiant Heating35
- System Piping - Special Application35
- System Piping - Multiple Units Installation35
Chapter 5 - Installing Vent/Combustion Air & Condensate Drain37
- Installing Vent and Combustion Air37
- Installing Condensate Drain Assembly37
- Fig. 14 - Condensate Drain Assembly38
Chapter 6 - Gas Piping39
- Gas Supply Piping Connection39
- Fig. 15 - Recommended Gas Supply Piping39
- Natural Gas40
  - Pipe Sizing40
  - Supply Pressure Requirements40
- Propane Gas41
  - Pipe Sizing41
  - Supply Pressure Requirements41
- Fig. 16 - Gas Valve / Venturi Assembly - PRESTIGE solo 80-11042
- Fig. 17 - Gas Valve / Venturi Assembly - PRESTIGE solo 155/175/25042
- Fig. 18 - Gas Valve / Venturi Assembly - PRESTIGE solo 299 /399 (&#X8C;)43
- Fig. 19 - Gas Valve / Venturi Assembly - PRESTIGE solo 299/399 ( )43
Chapter 7 - Internal Wiring45
- General Requirements45
- Fuse Locations45
- Fig. 20 - Acvmax Control Module Fuse Location45
- Fig. 21 - Prestige solo Boiler Factory Wiring46
Chapter 8 - External Wiring47
- General Requirements47
- Line Voltage Connections47
- Circulator Wiring47
- Flame Status & Alarm Wiring47
- Fig. 22 - Terminal Strip Location47
- Low Voltage Connections48
- Thermostat Wiring48
- Fig. 23 - Low Voltage Connections48
- Outdoor Sensor Wiring49
- Domestic Hot Water Wiring49
- Additional Boiler Limits49
- External Modulation Control49
- System Sensor Wiring49
- Cascade Wiring50
- Modbus Wiring50
- Fig. 24 - Typical Zone Panel Wiring to PRESTIGE with Zone Valves50
- Fig. 25 - Typical Zone Panel Wiring to PRESTIGE with Zone Circulators51
Chapter 9 - Acvmax Operation53
- Acvmax Navigation53
- Fig. 26 - Acvmax User Interface53
- Acvmax Menu Structure54
- Home Screen55
- Status Line Messages56
- Main Menu57
- EZ Setup57
- Heating EZ Setup58
  - Select CH Demand (no Outdoor Sensor Connected)58
  - Select CH Demand (Outdoor Sensor Connected)59
- Domestic Hot Water EZ Setup60
- EZ Setup Reset61
- Display EZ Setup61
- CH/DHW Operation62
- Boiler Information62
Chapter 10 - Start-Up Preparation67
- Boiler System Fluid Requirements67
- Filling the Boiler System68
- Check Low Water Cut-Off Device68
- Check for Gas Leaks69
- Check Thermostat Circuit69
- Inspect Condensate Drain Assembly69
Chapter 11 - Start-Up Procedures71
- Final Checks before Start-Up71
- PRESTIGE solo Start-Up71
- Check the PRESTIGE solo and System71
Chapter 12 - Outdoor Reset Control75
- Mounting the Outdoor Sensor75
- Wiring the Sensor75
Chapter 13 - External Modulating Control77
- Wiring the Modulating Controller77
- Acvmax Programming77
- Programming of External Modulating Control77
Chapter 14 - Check-Out Procedures79
Chapter 15 - Installation Record81
Chapter 16 - Maintenance Schedules83
- Service Technician83
- Owner Maintenance83
Chapter 17 - Maintenance Procedures85
- Service Technician Maintenance Procedures85
- Reported Problems85
- Check Surrounding Area85
- Inspect Burner Area85
- Check System Piping85
- Clean Condensate Drain Assembly85
- Check Ventilation Air Openings86
- Inspect Vent and Combustion Air Piping86
- Check Boiler System86
- Check Expansion Tank86
- Check Boiler Relief Valve86
- Inspection of Ignitor86
- Check Ignition Cable and Ground Wiring87
- Check Control Wiring87
- Check Control Settings87
- Perform Start-Up and Checkout Procedures87
- Check Burner Flame87
- Check Flame Signal87
- Check Combustion Levels88
- Check Flue Gas Temperature88
- Clean Heat Exchanger88
- Check Carbon Monoxide Detectors88
- Review with Owner88
- Torque Specifications Table88
Chapter 18 - Replacement Parts89
- Fig. 27 - PRESTIGE solo 80/110 Jacket Components89
- Fig. 28 - PRESTIGE solo 155/175/250 Jacket Components90
- Fig. 29 - PRESTIGE solo 299/399 Jacket Components91
- Fig. 30 - PRESTIGE solo 80/110 Internal Components92
- Fig. 31 - PRESTIGE solo 155/175/250 Internal Components93
- Fig. 32 - PRESTIGE solo 299/399 (&#X8C;) Internal Components94
- Fig. 33 - PRESTIGE solo 299/399 ( ) Internal Components95
- Fig. 34 - PRESTIGE solo 80/110 Burner Components96
- Fig. 35 - PRESTIGE solo 155/175/250 Burner Components97
- Fig. 36 - PRESTIGE solo 299/399 (&#X8C;) Burner Components98
- Fig. 37 - PRESTIGE solo 299/399 ( ) Burner Components99
- Fig. 38 - PRESTIGE solo Control & Display Enclosures100
Chapter 19 - Product Specifications101
- Fig. 39 - Front View PRESTIGE solo 80/110102
- Fig. 40 - Right Side View PRESTIGE solo 80/110103
- Fig. 41 - Front View PRESTIGE solo 155/175/250104
- Fig. 42 - Right Side View PRESTIGE solo 155/175/250105
- Graph 1 - Pressure Loss through Boiler - Taco Circulators108
- Graph 3 - Pressure Loss through Boiler - Taco Circulators109
- Graph 5 - Pressure Loss through Boiler - Taco Circulators110

Brand	TriangleTube
Model	Instinct Series
Category	Boiler
Language	English

TriangleTube Instinct Series Installation & Maintenance Manual

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