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TABLE OF CONTENTS
10.4. Check Low Water Cut-Off Device ................................................................................................ 69
10.5. Check For Gas Leaks ................................................................................................................... 70
10.6. Check Thermostat Circuit ........................................................................................................... 70
10.7. Inspect Condensate Drain Assembly ......................................................................................... 70
CHAPTER 11 - START-UP PROCEDURES ..........................................................................71
11.1. Final Checks Before Start-Up ....................................................................................................... 71
11.2. INSTINCT Start-Up ....................................................................................................................... 71
11.3. Check the INSTINCT and System ................................................................................................ 71
11.3.1 Check Boiler Piping. ............................................................................................................ 71
11.3.2 Check Vent and Combustion Air Piping............................................................................. 71
11.3.3 Verify Carbon Monoxide Detector ..................................................................................... 71
11.3.4 Check Gas Piping .................................................................................................................73
11.3.5 Verify Flame Pattern and Combustion ..............................................................................73
11.3.6 Measure Input - Natural Gas Only ......................................................................................74
11.3.7 Test High Temperature Limit .............................................................................................. 74
CHAPTER 12 - OUTDOOR RESET CONTROL ................................................................... 75
12.1. Mounting the Outdoor Sensor .....................................................................................................75
12.2. Wiring the Sensor ..........................................................................................................................75
CHAPTER 13 - EXTERNAL MODULATING CONTROL ..................................................... 77
13.1. Wiring the Modulating Controller ................................................................................................. 77
13.2. CTRLMax Programming ...............................................................................................................77
13.3. Programming of External Modulating Control............................................................................77
CHAPTER 14 - CHECK-OUT PROCEDURES .....................................................................79
CHAPTER 15 - INSTALLATION RECORD .......................................................................... 81
CHAPTER 16 - MAINTENANCE SCHEDULES ...................................................................83
16.1. Service Technician ....................................................................................................................... 83
16.2. Owner Maintenance ..................................................................................................................... 83
CHAPTER 17 - MAINTENANCE PROCEDURES ................................................................85
17.1. Service Technician Maintenance Procedures ........................................................................... 85
17.2. Reported Problems ...................................................................................................................... 85
17.3. Check Surrounding Area ........................................................................................................... 85
17.4. Inspect Burner Area ..................................................................................................................... 85
17.5. Check System Piping ................................................................................................................... 85
17.6. Clean Condensate Drain Assembly ............................................................................................ 85
17.7. Check Ventilation Air Openings .................................................................................................. 86
17.8. Inspect Vent and Combustion Air Piping ................................................................................... 86
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