TVS XL Series User Manual

Dear Customer,
Congratulations! Over one crore Indians are part of the TVS XL family and now, it gives us great pleasure to welcome you
to it. We hope you have a great journey ahead just as millions of satisfied TVS customers have.
With stringent quality checks, great attention and care has been taken to ensure that your TVS XL 100 is in a perfect
operating condition as it leaves our factory. With a powerful engine and great new features, all you have to do is to fill up
your new TVS XL 100 with fuel and get going.
This manual will help you get the best performance out of your new TVS XL 100. From information on how best to ride it
to its maintenance, you will find all the relevant information in the following pages. Follow them carefully to make the
most of your vehicle.
We're delighted to inform you that as part of our company policy, you are entitled to benefits for the maintenance of your
vehicle. Free services and other warranty repairs can be availed from the TVS Motor Company Authorised Distributor or
Dealer / Authorised Service Centers nearest to you. The staff at the Authorised Distributor or Dealer / Authorised Service
Centers have been trained by us to take great care of your after sales/service requirements.
We wish you a long and fruitful journey ahead with your TVS XL 100, for years and years to come.
Warm regards,
TVS MOTOR COMPANY LIMITED
FOREWORD
FOREWORD
-I-

TVS XL Series Specifications

General

Displacement	99.7 cc
Maximum Torque	6.5 Nm @ 3500 rpm
Fuel System	Carburetor
Front Brake	Drum
Rear Brake	Drum
Starting Method	Kick Start
Engine Type	Single Cylinder, 4-Stroke
Front Suspension	Telescopic
Rear Suspension	Swing Arm with Hydraulic Shock Absorber
Fuel Tank Capacity	4 liters
Kerb Weight	80 kg
Wheel Type	Spoke
Tyre Type	Tube
Front Tyre Size	2.50 - 16
Rear Tyre Size	2.50 - 16
Seat Height	770 mm
Ground Clearance	150 mm
Transmission	Single Speed Gearless

Summary

FOREWORD

NOTICE

SAFETY INFORMATION

KNOW YOUR TVS XL 100

VEHICLE IDENTIFICATION NUMBER

Identifies frame and engine serial numbers for vehicle identification.

HANDLE BAR PARTS LAYOUT

Illustrates and lists components located on the vehicle's handlebar.

CONTROL KEY AND IGNITION SWITCH

Explains the function and positions of the vehicle's control keys and ignition switch.

SPEEDOMETER ASSEMBLY

Details the odometer, speedometer, and indicator lamps on the instrument cluster.

LEFT HANDLEBAR CONTROLS

Operation of choke lever, horn, and turn signal switches on the left handlebar.

HEADLAMP SWITCHES & REAR BRAKE

Explains headlamp switches and rear brake lever operation.

RIGHT HANDLEBAR CONTROLS

Operation of throttle grip, front brake lever, and electric starter switch on the right handlebar.

STEERING LOCK AND FUEL TANK CAP

Explains how to lock the steering and operate the fuel tank cap.

FUEL COCK OPERATION

Details the positions and functions of the fuel cock lever.

KICKSTARTER LEVER AND VEHICLE STANDS

Guides on using the kickstarter and operating vehicle stands.

TOOL BOX ACCESS

Procedure to open the tool box lid.

SMART PHONE CHARGER USAGE

Guidelines for using the onboard USB smart phone charger.

RIDING YOUR TVS XL 100

PRE-RIDING INSPECTION

Checklist of essential items to inspect before riding the vehicle.

STARTING THE ENGINE

Step-by-step guide for starting the engine, including cold start.

SAFE RIDING PRACTICES

Advice on throttle control, lane positioning, and safe riding practices.

STOPPING, PARKING, AND FUEL RECOMMENDATIONS

Procedures for stopping, parking, and recommended fuel types.

GENERAL RIDING TIPS

Advice on smooth riding, safety gear, and avoiding distractions.

IMPROVING FUEL ECONOMY

Tips for maximizing fuel efficiency.

EMISSION CONTROL

Information on emission control systems and carburetor settings.

MAINTENANCE

MAINTENANCE SCHEDULE OVERVIEW

Explains the importance and intervals of periodic services.

PERIODIC MAINTENANCE SCHEDULE

Detailed table of service items, intervals, and actions required.

RECOMMENDED LUBRICANTS

Lists recommended oils, greases, and lubricants for vehicle components.

BATTERY MAINTENANCE

Procedures for accessing and checking the vehicle's battery.

BATTERY CHARGING AND CARE

Guidelines for charging, connecting terminals, and preventing battery corrosion.

FUSE REPLACEMENT

Guide to identifying and replacing the main fuse for electrical systems.

LIGHTING FUSE REPLACEMENT

Procedure for identifying and replacing the lighting fuse.

SPARK PLUG SERVICE

Instructions for inspecting, cleaning, adjusting, and replacing the spark plug.

ENGINE OIL LEVEL CHECK

Procedure for checking and topping up engine cum transmission oil level.

FRONT BRAKE MAINTENANCE

Covers free play measurement and adjustment of the front brake lever.

REAR BRAKE MAINTENANCE

Covers free play measurement and adjustment of the rear brake lever.

BRAKE SHOE WEAR INDICATOR

How to check brake shoe wear using the limit indicator.

TYRE PRESSURE AND CONDITION

Information on checking tyre pressure and tread condition for safety and wear.

REAR SHOCK ABSORBER ADJUSTMENT

How to adjust rear shock absorber spring preload for different load conditions.

DRIVE CHAIN MAINTENANCE

Proper lubrication, adjustment, and maintenance of the drive chain.

FRONT WHEEL REMOVAL

Procedure for removing and reinstalling the front wheel.

REAR WHEEL REMOVAL

Procedure for removing and reinstalling the rear wheel.

STORAGE PROCEDURES

Guidelines for long-term storage of the vehicle.

TAKING VEHICLE OUT OF STORAGE

Steps to prepare the vehicle for regular use after storage.

SCHEDULED SERVICE RECORD

TECHNICAL SPECIFICATION

ENGINE AND TRANSMISSION DATA

Details engine type, bore, stroke, and transmission components.

CHASSIS AND WEIGHT DETAILS

Provides dimensions, wheelbase, and kerb weights for different models.

BRAKE, ELECTRICAL, AND TYRE SPECIFICATIONS

Specifications for brake type, electrical system components, and tyres.

VEHICLE CAPACITIES AND FLUIDS

Lists fuel tank capacity, reserve, and oil capacities for engine and forks.