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UniCarriers 2W1 Series - Page 78
78 pages
Manual
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R
©UniCarriers Americas Corporation
240 N. Prospect Str
eet, Marengo, IL 60152 USA
T
el: +1-815-568-0061 Fax: +1-815-568-0179
www
.unicarriersamericas.com
UniCarriers® is a register
ed trademark of UniCarriers Corporation
77
Table of Contents
Main Page
Warnings
3
A Word to Unicarriers Forklift Operators
5
Table of Contents
6
Truck Modifications
6
Introduction
9
Maintenance and Servicing
9
Daily Inspections
9
Planned Maintenance
9
How to Use this Manual
10
Safety Signs and Safety Messages
11
Warning Symbols & Levels
11
Safety Rules and Practices
12
Operator Qualifications
12
Personal Protective Equipment for Operating Forklift
12
Daily Inspection
13
Operator Responsibility
13
General
14
No Riders
16
Traveling
16
Loading
19
Dockboards (Bridge Plates), Trucks and Railroad Cars
20
Surface & Capacity
21
Position of Data & Capacity Plates and Decals
21
Data & Capacity Plates and Decals
24
Data Plate
24
Identification Numbers
24
Warning Drive Decal (Trained and Authorized)
25
Battery Gate Decal
25
Pinch Point Decal
25
No Riding Decal - 2W1
26
Accessory Pole Decal - Option 2W2
26
Safety Rules and Practices
26
Data & Capacity Plates and Decals (Cont'D)
26
Coast Control Decal - Option 2W2
26
Solenoid Coast Control Decal - Option 2W2
26
Operating Controls and Functions Applications
27
Application Area for Unicarriers Trucks
27
Prohibited Applications for Unicarriers Trucks
27
Main Components
28
Steerhead and Tiller Assembly
29
Safety Reverse Button
29
Horn Button
29
Lift Button
29
Lower Button
29
Rotary Thumb Controls
30
Steer Tiller
30
Electronic Activated Coast Control
32
Coast) Switch Option - 2W2
32
Sidetracker Option - 2W2
33
High Speed Handle - 2W2
35
Lift Button
35
High Speed Button
35
Lower Button
35
Horn Button
35
Cruise Control Option
35
Ignition Switch and Meter Panel
36
Ignition Switch
36
MDI (Multi-Function Digital Display)
36
Optional Multi-Function LCD Display
37
Operating Controls and Functions (Cont'D)
37
Operator's Platform - 2W2
43
Optional Extended Operators Platform
43
Load Carrying Mechanism
44
Optional Load Backrest Extensions
44
Optional Auto Lift
46
Accessory Pole Option - 2W2
47
Operating the Truck
48
Inspection before Operating
48
Operating Precautions
48
Precautions for Operating in Cold Storage
48
Condensation
48
Recommendations to Avoid Condensation
49
Operational Procedures
49
Stopping and Parking the Truck
51
General Care and Maintenance
52
Battery and Battery Charging Equipment
52
Battery Care and Maintenance
52
Battery Replacement
54
Battery Chargers
54
Battery Charge Classifications
55
Charging Preparations
56
How to Charge Battery (Off-Forkift Type)
57
Battery Gate Switches (Option)
57
Daily Inspection
58
Operator's Daily Checklist (Sample)
59
Maintenance and Inspection
60
Hydraulic Oil Level
60
Refilling Hydraulic Oil
60
Tire Replacement
60
General Care and Maintenance (Cont'D)
60
Maintenance and Inspection (Cont'D)
61
Tire Assembly Installation
61
Fork Inspection
62
Fork Repair
62
Checking Horn
62
Checking Lights (Option)
62
Checking Safety Start System Operation
62
Fuses
62
Periodic Maintenance and Lubrication Schedule
63
Lubrication Chart
67
Putting Forklift in Storage
68
Daily Storage
68
Storage over a Long Period of Time
68
Pre-Storage Servicing
68
Servicing the Forklift in Storage
68
Post-Storage Servicing
69
Specifications
70
Model Variation (Long Model Code) Breakdown
70
Main Truck
71
Aisle
72
Oil Capacity
74
Index
75
Genuine Parts
77
Disposal of Parts and Materials
77
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