Page iv
Table of Contents -
MX15/19
3.2DateCodeIdentificationonHoses...................................3-1
3.3SpecialTools.................................................... 3-2
3.4UpRightConnectors..............................................3-2
MaleConnector(Plug)........................................................3-2
FemaleConnector(Receptacle).................................................3-3
ReleasingLockingFingers ....................................................3-3
Crimping ..................................................................3-3
RemovingContactfromHeavyDutyPlug ........................................3-3
3.5SupportingtheElevatingAssembly..................................3-4
InstallingtheBrace ..........................................................3-4
RemovingtheBrace..........................................................3-4
3.6BatteryMaintenance.............................................. 3-5
BatteryInspectionandCleaning ................................................3-5
BatteryCharging ............................................................3-5
BatteryCellEqualization......................................................3-6
3.7SwitchAdjustments ..............................................3-7
LevelSensor ...............................................................3-7
DownLimitSwitch ..........................................................3-7
UpLimitSwitch.............................................................3-8
ControlHandle..............................................................3-8
3.8MotorControllerandI/OBoardDipSwitchSettings.....................3-9
Controller..................................................................3-9
I/OBoard ..................................................................3-9
3.9HydraulicOilTankandFilter......................................3-10
FluidLevel................................................................3-10
OilandFilterReplacement ...................................................3-10
3.10HydraulicPump................................................3-11
Removal ..................................................................3-11
Installation ................................................................3-11
3.11HydraulicDriveMotorsandHubs................................. 3-11
Removal ..................................................................3-11
Installation ................................................................3-11
3.12HydraulicPressureSettings ......................................3-12
MainReliefValve ..........................................................3-12
LiftReliefValve ...........................................................3-12
SteeringReliefValve........................................................3-12
CounterbalanceValves ......................................................3-13
3.13HydraulicManifold.............................................3-14
Removal ..................................................................3-14
Disassembly...............................................................3-14
CleaningandInspection......................................................3-14
Assembly .................................................................3-14
Installation ................................................................3-14
3.14BrakeCylinder ................................................3-16
Removal ..................................................................3-16
Disassembly...............................................................3-16
CleaningandInspection......................................................3-16
Assembly .................................................................3-16
Installation ............................................................... 3-17
3.15SteeringCylinder...............................................3-18
Removal ..................................................................3-18
Disassembly...............................................................3-18
CleaningandInspection......................................................3-18
Assembly .................................................................3-19
Installation ................................................................3-19