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Wilo Stratos MAXO User Manual

Wilo Stratos MAXO
304 pages
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Wilo-Stratos MAXO/-D/-Z
2 211 342-Ed.01/ 2019-11-Wilo
de Einbau- und Betriebsanleitung
en Installation and operating instructions
fr Notice de montage et de mise en service
nl Inbouw- en bedieningsvoorschriften
es Instrucciones de instalación y funcionamiento
it Istruzioni di montaggio, uso e manutenzione
pt Manual de Instalação e funcionamento
el Οδηγίες εγκατάστασης και λειτουργίας
tr Montaj ve kullanma kılavuzu
sv Monterings- och skötselanvisning
no Monterings- og driftsveiledning
Asennus- ja käyttöohje
da Monterings- og driftsvejledning

Table of Contents

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Wilo Stratos MAXO Specifications

General IconGeneral
Product NameWilo Stratos MAXO
CategoryWater Pump
Control TypeElectronic
DisplayLCD
Temperature Range-10°C to +110°C
Motor TypeEC Motor
Power Supply1~230 V, 50/60 Hz
Voltage230 V
Frequency50/60 Hz
Pump TypeCirculation Pump
ApplicationHeating, Cooling
Energy Efficiency IndexEEI ≤ 0.20
Max Operating Pressure10 bar
Operating ModeConstant Speed
MaterialCast Iron, Stainless Steel
Connection SizeDN 32 to DN 100

Summary

Guidance Information

About These Instructions

These instructions enable the safe installation and initial commissioning of the pump.

Identification of Safety Instructions

These instructions set out safety instructions for preventing personal injury and damage to property.

Personnel Qualifications

Personnel must be instructed and have read and understood the installation and operating instructions.

Description of the Pump

Type Key

Explains the designation of the Stratos MAXO pump model based on its features and specifications.

Pump Components

Details regarding pump housing, motor, control module, Wilo-Connector, and base module components.

Technical Data

Min. Inlet Pressure

Minimum inlet pressure required at the pump's suction port to avoid cavitation noises.

Safety

Intended Use

Defines the permitted applications and fluids for the pump circulation systems.

Permitted Fluids

Lists approved fluids for heating pumps and specifies requirements for water/glycol mixtures.

Misuse

Highlights dangerous situations and damage that can arise from improper use of the pump.

Operator Responsibilities

Outlines the duties of the operator regarding qualified personnel and system safety.

Safety

Salty Fluids

Caution regarding material damage due to corrosive salty fluids and permitted temperatures.

Drinking Water Pumps

Warning about the unsuitability of Stratos MAXO/-D series for drinking water applications.

Safety

Misuse

Warnings about misuse leading to dangerous situations, including non-specified fluids and unauthorized operations.

Operator Responsibilities

Operator must ensure qualified personnel, guards against hazards, and replace defective parts.

Safety Information

Basic information on adhering to instructions, detailing risks like injury, environmental damage, and property damage.

Safety Instructions

Electrical Current

DANGER: Electric shock hazard. Work must be done by qualified electricians.

Magnetic Field

DANGER: Magnetic field hazard for people with medical implants during dismantling.

Hot Components

WARNING: Pump housing and motor housing can get hot and cause burns.

Transportation and Storage

Scope of Delivery

Details the items included in the pump's scope of delivery. Refer to figures for details.

Accessories

Lists available accessories that must be ordered separately, such as CIF modules and sensors.

Transport Inspection

Instructions to check the delivery immediately for damage and completeness.

Transportation and Storage

Transport and Storage Conditions

Guidelines for protecting the pump and packaging against moisture, frost, and mechanical damage.

Installation

Personnel Requisition

Emphasizes that installation must be carried out by qualified specialists only.

Safety During Installation

WARNING: Hot fluids can cause scalding. Cool down the unit before installation/removal.

Installation

Preparing the Installation

Steps for preparing the installation, including branching off feed, welding, flushing, and providing shut-off devices.

Aligning the Motor Head

Instructions on how to align the motor head according to the installation position, including detaching and turning.

Installation Details

Refers to figures 9 to 12 for installation details and provides tightening torques for motor fastening screws.

Installation

Tightening Torques

Provides detailed tightening torques for flange-end pump connections based on DN size and screw specifications.

Insulation

WARNING: Hot surface. Risk of burns when retrofitting insulation during operation.

Installation

Insulation of Pump in Cooling/Air-Conditioning Systems

Guidance on insulating pumps in cooling/air-conditioning systems using specific shells or materials.

Following Installation

Steps to perform after installation, including checking pipe/flange connection impermeability.

Electrical Connection

Personnel Requisition

Electrical work must be performed by a qualified electrician.

Requirements

DANGER: Risk of fatal electrical shock. Ensure live components are not touched and safety devices are installed.

Electrical Connection

Material Damage from Improper Electrical Connection

CAUTION: Wrong connection leads to damage. Applying incorrect voltage to SELV lines is hazardous.

Cable Requirements

Specifies cable types, minimum back-up fuse, and connection methods for various interfaces.

Electrical Connection

Connection

Table detailing cable cross-sections, cable types, and requirements for various connections like Mains plug, SSM, SBM, etc.

Connection Options

Explains that communication interfaces comply with SELV standards and refers to online instructions for shield clamp connection.

Electrical Connection

Analogue and Digital Inputs

Details analogue inputs (purple block) and digital inputs (grey block) for signals and contacts.

Wilo Net & Fault Signals

Explains Wilo Net bus communication and collective fault signal (SSM) on green and red blocks.

Electrical Connection

Collective Run Signal (SBM)

Describes the integrated collective run signal as a potential-free normally open contact with load specifications.

Connecting and Removing the Wilo-Connector

WARNING: Risk of fatal electrical shock. Never connect or remove live plugs.

Bluetooth Radio Interface

Information on the Bluetooth interface for connecting to mobile devices using the Wilo-Smart Connect app.

Put Into Operation

Venting

Instructions to fill and vent the system correctly and activate the pump venting function.

Pump Operation

Description of operating elements including graphic display, LED indicators, and their functions.

Put Into Operation

Description of Operating Elements

Details the functions of the operating button, back button, context button, LED display, and operating button.

Initial Settings Menu

Explains the initial settings menu displayed during commissioning, including factory settings for different models.

Put Into Operation

Home Screen

Describes the home screen elements: status area, title bar, setpoint display, setpoint editor, active influences, and reset reference.

Settings Menu

Overview of the settings menu, including set auto control, manual operation, double pump operation, and external interfaces.

Put Into Operation

Main Menu (Stratos MAXO)

Displays the main menu structure for Stratos MAXO, showing Radiator - Dynamic Adapt plus as an example.

Setting Control Function: Underfloor Heating

Step-by-step guide for setting the control function, detailing actions and menu navigation.

Put Into Operation

Setting Control Function: Differential Pressure Ap-v

Example of setting the control function for differential pressure (Ap-v), detailing actions and menu navigation.

Double Pumps

Operating Mode

Information on the operating mode for double pumps, including main operation and standby with automatic switchover.

Faults, Causes, Remedies

Troubleshooting

Notes that the pump displays warnings and errors with plain text messages and hints for troubleshooting.

Disposal

Disposal in Domestic Waste Prohibited

Symbol indicates that electrical and electronic products must not be disposed of with domestic waste.

Batteries/Rechargeable Batteries

Batteries and rechargeable batteries must be dismantled and returned by end consumers.

Built-in Lithium Battery

WARNING: Non-replaceable lithium battery in control module. Do not remove. Offers voluntary take-back.

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