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Yamaha XP500 - Checking the Clutch Boss; Checking the Pressure Plate and Thrust Plate; Checking the Weight; Assembling the Clutch

Yamaha XP500
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5 - 54
ENG
CLUTCH
EAS00285
CHECKING THE CLUTCH BOSS
1. Check:
• clutch boss splines
Damage/pitting/wear
→
Replace the clutch
boss.
NOTE:
Pitting on the clutch boss splines will cause
erratic clutch operation.
EAS00286
CHECKING THE PRESSURE PLATE AND
THRUST PLATE
1. Check:
• pressure plate
• thrust plate
Cracks/damage
→
Replace.
CHECKING THE WEIGHT
1. Check:
• weight
Cracks/wear/scaling/chipping
→
Replace.
Out of specification
→
Replace.
Weight outside diameter
16.0 mm (0.63 in)
<Limit>: 15.5 mm (0.61 in)
ASSEMBLING THE CLUTCH
1. Lubricate:
• friction plates
• clutch plates
(with the recommended lubricant)
Recommended lubricant
Engine oil

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