JOHNSON CONTROLS
6
FORM 161.01-OM1
ISSUE DATE: 6/8/2018
TABLE OF CONTENTS
SECTION 1 - SYSTEM FUNDAMENTALS ............................................................................................................. 11
System Components ...................................................................................................................................... 11
System Operation ...........................................................................................................................................15
Water Circuits .................................................................................................................................................17
SECTION 2 - SYSTEM OPERATING PROCEDURES ........................................................................................... 21
Pre-Starting ....................................................................................................................................................21
Start-Up ..........................................................................................................................................................21
Chiller Operation ............................................................................................................................................22
Chilled Liquid Control Settings .......................................................................................................................22
Operator Setpoints Quick Reference .............................................................................................................23
Stopping The System .....................................................................................................................................24
Safety Stop ..................................................................................................................................................... 24
Operating Logs ............................................................................................................................................... 24
Fault Shutdowns .............................................................................................................................................25
Prolonged Shutdown ......................................................................................................................................25
Restart After Prolonged Shutdown .................................................................................................................25
SECTION 3 - OPTIVIEW™ CONTROL CENTER FUNCTIONS AND NAVIGATION ............................................. 27
Interface Conventions ....................................................................................................................................27
Languages ......................................................................................................................................................29
Analog Input Ranges ...................................................................................................................................... 29
Display Messages ..........................................................................................................................................90
Master Slot Numbers List For Use With Trend Feature .................................................................................87
SECTION 4 - VSD OPERATION ...........................................................................................................................107
PYT Model VSD Overview ........................................................................................................................... 107
PYT Model VSD Components ...................................................................................................................... 107
PYT Model VSD (330, 420, 780, 1020 & 1280 Amp) ...................................................................................108
Harmonic Filter Option .................................................................................................................................108
Critical Load Power ......................................................................................................................................109
SECTION 5 - MAINTENANCE .............................................................................................................................. 119
Preventative Maintenance ............................................................................................................................ 119
Renewal Parts ..............................................................................................................................................120
Operating Inspections ..................................................................................................................................120
Checking System For Leaks ........................................................................................................................120
Conduct Pressure Test .................................................................................................................................120
System Evacuation .......................................................................................................................................121
Vacuum Dehydration ....................................................................................................................................121
Conduct Pressure Test .................................................................................................................................124
Refrigerant Charging ....................................................................................................................................124
Checking The Refrigerant Charge ................................................................................................................ 124
Handling Refrigerant For Dismantling And Repairs ......................................................................................125
Compressor and Motor .................................................................................................................................125
Condensers and Evaporators .......................................................................................................................125
Electrical Controls ........................................................................................................................................127
Automatic Battery Health Test – During Shutdown.......................................................................................128