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BendPak PL-12000DP User Manual

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1645 Lemonwood Dr.
Santa Paula, CA 93060 USA
Toll Free: (800) 253-2363
Tel: (805) 933-9970
bendpak.com
Double-Wide Parking Lift
Installation and Operation Manual
Manual P/N 5900285 – Revision A1 – February 2023
Models:
PL-12000DP
PL-12000DPS
Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.
DANGER
IMPORTANT SAFETY INSTRUCTIONS, SAVE THESE
INSTRUCTIONS!
Read the entire contents of this Manual
before
installing, operating, servicing, or maintaining this product. Failure to
follow the instructions and safety precautions in this Manual can result in
serious injury or death. Make sure all other operators also read this
Manual. Keep the Manual near the product for future reference.
By
proceeding with installation and operation, you agree that you
fully understand the contents of this Manual and assume full
responsibility for product use
.

Questions and Answers:

BendPak PL-12000DP Specifications

General IconGeneral
BrandBendPak
ModelPL-12000DP
CategoryLifting Systems
LanguageEnglish

Summary

Introduction and Product Overview

PL-12000DP Model Details

Describes the standard PL-12000DP double-wide parking lift features and specifications.

PL-12000DPS Model Details

Details the PL-12000DPS double-wide parking lift, noting its small footprint design.

Shipping and Safety Information

Shipping Information

Instructions for inspecting shipment and handling discrepancies with the carrier before signing.

Safety Considerations

General safety guidelines and warnings, including California Proposition 65.

Symbols and Liability

Safety Symbols Guide

Explains the meaning of hazard and warning symbols used throughout the manual.

BendPak Liability Information

Outlines limitations of BendPak's liability for product use and modifications.

Components of the Lift

Specifications and Dimensions

Installation Checklist

Installation Procedures

Tools and Equipment for Installation

Lists all necessary tools, equipment, and personnel required for lift installation.

Planning for Electrical Work

Guidance on hiring an electrician and requirements for power source connections.

Selecting Installation Location

Factors to consider when choosing a suitable installation site for the lift.

Location Floor and Concrete Requirements

Specifies requirements for the concrete floor and its preparation for lift installation.

Shimming Procedures

Instructions on using shims to level the lift posts on uneven surfaces.

Reviewing Lift Orientation

Explains how to correctly orient the lift's runways and posts during installation.

Creating Chalk Line Guides

Detailed steps for marking the installation area using chalk lines for accurate post placement.

Unloading and Unpacking Components

Guidelines for safely unloading and unpacking lift components, emphasizing heavy lifting.

Positioning Front Posts

Instructions on how to move and position the three front posts correctly.

Positioning Rear Posts

Steps for placing the two rear posts in their designated installation locations.

Installing Front Crosstubes

Guides on how to install the front crosstubes between the posts.

Installing Rear Crosstubes

Details the process for correctly installing the rear crosstubes onto the posts.

Installing Top Tube and Short Post

Instructions for mounting the top tube and short post onto the rear posts.

Safety Ladders Overview

Information on the different types and locations of safety ladders used on the lift.

Installing Safety Ladders

Step-by-step guide for installing the safety ladders into the posts and securing them.

Raising Crosstubes in Posts

Method for manually raising the crosstubes to the correct safety lock height.

Securing Safety Ladders

Instructions on how to secure the safety ladders at the bottom of the posts.

Removing Cable Sheaves

Guidance on removing cable sheaves to prepare for lifting cable installation.

Installing Runways

Steps for correctly orienting and bolting the powerside and offside runways into place.

Routing Lifting Cables

Detailed instructions for routing the four lifting cables for each platform.

Hydraulic and Air System Installation

Working with Compression Fittings and Tubing

Principles and components for connecting tubing using compression fittings.

Installing Air Lines

Procedure for installing the air lines using polyethylene tubing and fittings.

Hydraulic Fluid Handling

Best practices for managing hydraulic fluid to prevent contamination and ensure system integrity.

About Thread Sealants

Recommendations for using liquid thread sealant for hydraulic fittings to prevent leaks.

Installing the Hydraulic Hose

Steps for connecting the hydraulic hoses between the cylinders and power unit.

Setting Up the Hydraulic Return Line

Instructions for assembling and installing the return line for excess hydraulic fluid.

Installing the Power Unit

Guidance on physically mounting the power unit onto the lift post.

Filling the Hydraulic Fluid Reservoir

Procedure for filling the power unit's hydraulic fluid reservoir with the correct fluid type.

Hydraulic System Warnings

Installing the Flex Tube

Measuring and Cutting Flex Tube

Steps for measuring and cutting the flex tube to the correct length for proper operation.

Installing the Pushbutton Air Valve

Connecting Hydraulic and Air Lines

Connecting the Return Line

Steps for connecting the return line to the power unit.

Connecting the Hydraulic Hose

Instructions for connecting the hydraulic hose to the power unit.

Contacting the Electrician

Emphasizes the need for a licensed electrician for all wiring tasks.

Connecting the Power Source

Electrical Safety Components

Installing Power Disconnect Switch

Requirements for installing a UL-listed power disconnect switch for safety.

Installing Thermal Disconnect Switch

Importance of installing a thermal disconnect switch for motor protection.

Anchoring the Posts

Final Leveling Procedures

Steps for performing final adjustments to ensure the lift platforms are level.

Installing Accessories

Runway Covers

Instructions for installing covers underneath the runways to protect cables and cylinders.

Tire Stops

Steps for positioning and securing tire stops at the front of the runways.

Drive-up Aluminum Ramps

Guidance on installing aluminum drive-up ramps for easy vehicle access.

Gusset Covers

Instructions for snapping gusset covers into place to protect mechanisms.

Aluminum Solid Deck Kit

Information on installing aluminum solid decks for vehicle protection from above.

Applying Anti-Slip Tape

Procedure for applying anti-slip tape to runway surfaces for improved grip.

Operational Test

Final Checklist Before Operation

A pre-operation checklist to ensure all installation steps are completed and safe.

Operation Procedures

Safety Considerations for Operation

Essential safety checks and practices to follow before and during lift operation.

Raising and Lowering Vehicles

Step-by-step instructions for safely raising and lowering vehicles on the lift.

Maintenance Guidelines

Routine Lift Maintenance

Daily, weekly, and monthly maintenance tasks to keep the lift in optimal condition.

Wire Rope Inspection and Maintenance

Procedures for inspecting and maintaining the lift's lifting cables and wire rope.

Troubleshooting Common Issues

Disposing of Hydraulic Fluid

Wiring Diagrams

Labels

Parts Drawings

Maintenance Log

Automotive Lift Institute Resources

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