CRANKCASE
• Oil seal
Damage/wear → Replace.
EAS22B1016
INSTALLING THE BEARING RETAINER
1. Install:
• Bearing retainer “1”
IP
• Install the bearing retainer “1” with its “OUT”
mark “a” facing outward.
• Apply locking agent (LOCTITE®) to the
threads of the bearing retainer bolts.
EAS22B1029
INSTALLING THE OIL SEAL
1. Install:
• Oil seal “1”
(to the left crankcase “2”)
EAS25700
ASSEMBLING THE CRANKCASE
1. Thoroughly clean all the gasket mating sur-
faces and crankcase mating surfaces.
2. Apply:
• Sealant
(to the crankcase mating surfaces)
IP
Do not allow any sealant to come into contact
with the oil gallery.
3. Install:
• Right crankcase
(onto the left crankcase)
IP
• Turn the shift drum segment “1” to the position
shown in the illustration. In this position, the
shift drum segment teeth will not contact the
crankcase during crankcase installation.
• Tap lightly on the right crankcase with a soft-
face hammer.
4. Install:
• Crankcase bolts
IP
Tighten each bolt 1/4 of a turn at a time, in stag-
es and in the proper sequence as shown.
• M6 × 70 mm : “8–10”, “12”
• M6 × 55 mm : “15”, “16”
• M6 × 45 mm : “1–6”, “11”
T
R
.
.
Bearing retainer bolt
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
LOCTITE®
Installed depth “a”
1.0–1.5 mm (0.04–0.06 in)
1
a
a
1
2
T
R
.
.
Crankcase bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1
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