TRANSMISSION
3. Check:
• Transmission gears
Blue discoloration/pitting/wear → Replace
the defective gear(s).
• Transmission gear dogs
Cracks/damage/rounded edges → Replace
the defective gear(s).
4. Check:
• Transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect → Reassemble the transmission
axle assemblies.
5. Check:
• Transmission gear movement
Rough movement → Replace the defective
part(s).
EAS22B1030
CHECKING THE LONG CLUTCH PUSH ROD
1. Check:
• Long clutch push rod
Cracks/damage/wear → Replace the long
clutch push rod.
2. Measure:
• Long clutch push rod bending limit
Out of specification → Replace the long
clutch push rod.
EAS29020
ASSEMBLING THE MAIN AXLE AND DRIVE
AXLE
1. Install:
• Toothed washer “1”
• Circlip “2”
IP
• Be sure to install the circlip so that its sharp
edge “a” is facing away from the toothed wash-
er and gear.
• Be sure the circlip ends “b” are positioned at
the axle spline groove “c”.
2. Install:
• 2nd pinion gear “1”
IP
Press the 2nd pinion gear into the main axle “2”,
as shown in the illustration.
EAS26320
INSTALLING THE SHIFT FORKS AND SHIFT
DRUM ASSEMBLY
1. Install:
• Shift fork-L “1”
• Shift fork-C “2”
• Shift fork-R “3”
• Shift drum assembly “4”
• Springs
• Shift fork guide bar “5”
Long clutch push rod bending
limit
0.500 mm (0.0197 in)
Installed depth “a”
106.85–107.05 mm (4.207–4.215
in)
New
a
1
2
c
b
New
1
2
a
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